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A16B-2200-0910

該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。

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IC660TBA021 Terminal Assembly for IC660BBA021

IC697CHS771 Redundant Rack (Dual) Front Mount

IC800CBL066 Replaced by cable IC800CBL069

ControlLogix/1756 System 1756-A13 13 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH6B VVCE 700, KEYPAD, STD MEM, RIO/DH, AC

Process Control 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Operator Interface 2711P-T15C4B2 PV PLUS 1500, TOUCH, ENET, AC PS, EXT MEM

Support 9352-WGG200R SUPT REINSTATEMENT CONTRACT FOR 9352WGG200

Support 9330-GC100R SUPT REINSTATEMENT CONTRACT FOR 9330GC100

ControlNet Products 1786-RG6F CONTROLNET RG6 QUAD SHIELD HIGH FLEX COAX CABLE

RSI Software Products 9301-2SE235ESU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGS200UR UPGRADE: OUT-SUPT: RSSERVER GE 90 16 TO 32 BIT

Motion Control MPL-A310F-HJ24AA MOTOR,SERVO,1.58NM,3000RPM,ENCR,230V,BRK,4.1KG

Motion Control 2090-DANBT-18S07 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 07M

BC646TJT000 HMI Tracker Server with Proficy GlobalCare

IC300TRM308 Cage-clamp (screw) style I/O plug, 8 terminal

IC800CBL001 Digital Servo Command Cable for DSM302, 1 Meter

OC646IFWTRSLNBSCM Water Solutions Pk 2008 - iFIX 5.0 Basic

20AD014A0NYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANCNK PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND156AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B5P0N104 PowerFlex 527 0.75kW (1Hp) AC Drive

280-MTR22-M8 ArmorConnect Motor Cable

FX1N-40MT 主機(jī)24點(diǎn)入/16點(diǎn)出?晶體管輸出

1492-M5X10 IEC 5 x 10 mm Marker Card

1494G-FF3N-989 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44436BC46

ET 200SP 6ES7134-6GF00-0AA1 AI 8xI 2/4 線制 基本型，基座單元類型 A0、A1

1585D-M4HBJM-3 Micro D-Code, QD Style Ethernet Media

1756-BATM ControlLogix Battery Module

1794-IR8 Flex 8 Point RTD Input Module

194E-CA20E 194E Load switch

2080-OF2 Micro800 2 Point Analog Output Plug-In

2090-CSWM1DF-18AA30 Kinetix 30m Smartb Single Cable

20AC5P0A0NYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC075 Proficy GlobalCare Complete for Logic PC & View Runtime 75 I/O

HE693STP111 Discontinued Part. Check with GE IP on migration path.

IC610PER151RR Printer Interface Unit (Snap On)

IC647HSTSS1KM-35 Historian v3.5 Standard Server 1000 Points (M4 Key)

IC660BBR101 Block Relay Output Normally Open 16 Circuits. Module does not have UL approval.

IC695ALG312 Isolated Thermocouple Input module provides twelve isolated differential thermocouple b channels. Each channel can be individually configured for bs from: Thermocouple types: J, K, T, E, R, S, B, N, or C and Voltage: +/-150mV or +/-50mV. Mod

IC756WDS000J-25 DV Development Suite, Jap v2.5

CompactLogix System 1769-OB16P 16 PT. 24 VDC ELECTRONICALLY FUSED SOURCING OUTPUT

PLC-5/1771 System 1771-XL MODULE GROUP, SET OF 1 LABEL FOR 8 PT. I/O

Distributed I/O 1799-D10U10B 24 VDC 20 POINT SRC OUT I/O BOARD

Operator Interface 2711P-K6M3D PV PLUS 600 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9325-L5140R SUPT REINSTATEMENT CONTRACT FOR 9325L5140

Support 9358-PBBK60S SUPT RENEWAL CONTRACT FOR 9358PBBK60ENE

Support F1775-S4BSERB FIRMWARE UPGRADE FOR 1775-S4B PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100 RSVIEW32 WORKS 150

RSI Software Products 9701-VWMR030AFRE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (FRENCH)

RSI Software Products 9359-PORTCL5ENE RSPRODUCTION PORTAL 5 SINGLE CLIENT USER EXPANSION

Motion Control 2094-XNSHT-1 SHUNT MODULE SPARE CONNECTORS

A06B-6093-K301 Connector Kit, Beta or I/O Link Amplifiers (CX11)

IC200UEX212-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC Power Supply (includes IC200CBL501)

IC752CSI101 Siemens S7-200 cable for DataPanel 30/50

MTR-3N32-H-R-0-N-S MTR series servo motor with resolver and shaft seal

ZA06B-0158-B175#7008 A40/2000 servo motor with fan package and brake and 64k serial encoder

20BD8P0A3AYNACC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC367JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A8P0 PowerFlex 520 1.5kW (2Hp) Power Module

TLXCDSTOFS33 Quantum 10 LICENSES SMALL OPC (max.1000 items)

FRN2.2C1S-4C 4. 2KVA 5.5A 2.2KW 3相AC380V/50Hz/60Hz

1492-J4-BL 4 square mm Feed-Through Terminal Block

1492-SPM3D200-N MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW40552BB45

SIMATIC 存儲(chǔ)卡 6ES7 954-8LL02-0AA0 SIMATIC MC 256 MB

150-SS Hand-Off-Auto Metal Selector Sw Kit

1738-IE4CM12 ArmorPoint 4 Point Input Module

1784-PCM2 DIRECT CONNECT CBL 15PIN D SHELL PLC-2

193-NCIO-43-CNT E300/E200 Control Module Connectors

20-750-PNET2P PowerFlex 750 2-port PROFINET IO Kit

2090-CSBM1DE-14AA05 Kinetix Cable Single DSL 2090-Series

20AB4P2A3AYNNNC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00900 GCA iFIX Profsnl SCADA 900 I/O Dev

GP647IFESGRN00075 GCP iFIX Optn: ESig & ERec 75 I/O Run

IC600BF903RR 48Vdc Sink Output Module (8 points)

IC647HSTCR1000KM Collector Redundancy Option for Historian - Standard Server 1,000,000 Points (M4 Key)

IC647TIEM TIE:Texas Instrument TI/5 CTI or Siemens

IC693PBM200 Profibus DP Master Module

IC756LDV010E64-925 DV-Draw Development on Inb Linux/Red Hat 64 bit, English v9.25

MicroLogix 1000/1761 System 1761-L10BXB ML1000 6-24VDC IN, 2-DC FET & 2-RELAY OUT, DC PWR

PLC-5/1771 System 1771-OX POWER CONTACT OUTPUT MODULE, 4 SELECTABLE CONTACTS

Distributed I/O 1791-NDC BLOCK I/O, 24V DC, 6 POINT ANALOG MODULE

Communications 1786-RPFM CONTROLNET FIBER REPEATER - MEDIUM

Operator Interface 9399-WTDGR RSTREND GETTING RESULTS GUIDE

Support 9356-PRO2400R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2400

Support 9324-RL0LDRENS SUPT RENEWAL CONTRACT FOR 9324RL0LDREN

EtherNet/IP Products 9351-HPUS INTERCHANGE FOR HP-UX

RSI Software Products 9301-2SE3500FRU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9356-PRO2500U3 UPGRADE: IN-SUPT: RSSQL STD.1500 TO PROF.70000 TAG

Motion Control N-4214-2-H04AA SERV MTR,2.0NM,5000RPM,2000 LN ENCDR,BRK

44A731204-G04 Upgrade Kit Genius IC660BBA104

IC200ALG430 ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH

IC693PWR322 Power Supply, 24/48 Vdc, Standard

Silver Series 9500-CPAKPLENE CONTROLPAK RT PLUS - LARGE SYSTEM

VSPC32-ADMIN10 VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports. 10 License Pack.

20BD027A0AYNAND0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD065AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D310A103 PowerFlex 400- 160 kW (250 HP) AC Drive

490RIO00211 Quantum RG11 COAXIAL CONNECTOR

285-DBK22-M3 ArmorStart Spare Parts

E6B2-CWZ1X 5VDC,線性驅(qū)動(dòng)輸出 1000P/R、2000P/R