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A03B-0819-C154現(xiàn)貨 in stock! 歡迎來電咨詢~??！

A03B-0819-C154,

A03B-0819-C154

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個(gè)氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺，可實(shí)現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實(shí)時(shí)趨勢，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作。可作為操作人員現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實(shí)現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實(shí)時(shí)趨勢曲線、歷史趨勢曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢曲線和歷史趨勢曲線可隨意設(shè)定時(shí)間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹

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1492-JG35 35 square mm Ground Terminal Block

1492-WG16S IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44223BC36

性能信號模塊 6ES7 531-7KF00-0AB0 AI 8：模擬量輸入模塊，AI 8x U/I/RTD/TC ST, ( 支持 4 通道 RTD), 35mm 模塊，不含前連接器

156-B45CB1 45 A Contactor

1746-NI8 SLC 8 Point Analog Input Module

1787-RSCABL 6FT (1.82 M)9-9PIN NULL MODEM RS-232 CBL

193-T1DC90 72-90 A IEC Bibllic Overload Relay

20-IP54RF-600 ROOF, IP54/N12, FOR 600MM WIDE POWERFLEX

2090-CSBM1DF-14AF10 Kinetix Cable Single DSL 2090-Series

20AC022C0AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL000 Proficy GlobalAssist Complete for Proficy Workflow - Site License

GPA-602-F3 LVDT Expansion Unit (Full Bridge for MD5/500AG), includes G-0602 conne cting cable.

IC600CP610RR 13 inch Series Six Plus CPU w/o Power Supply (8 Slots)

IC647HSTCSEO20000KM eSignature Option for Historian - Enterprise Corporate Server 20,000,000 Points (M4 Key)

IC647WFL010 Proficy Workflow - 10 User License

IC694ALG220 Input module, analog 4 point voltage.

IC756RDV010E-98 DV Draw Development on IRIX Op Sys, English, Version 9.8

MicroLogix 1200 System 1762-MM1RTC MEMORY MODULE WITH RTC

PLC-5/1771 System 1771-LIA LOOP CONTROLLER INTERFACE MODULE

Distributed I/O 1794-OA8 85-132 VAC OUTPUT MODULE, 8 POINT

Communications 9355-WABPTE RSLINX PRO - PORTUGESE

Operator Interface D6195-6.5.4FR CONTROL/VW & CONTROL/VW 300 RUNTIME REF MNL FRENCH

Support 9358-BERP02R SUPT REINSTATEMENT CONTRACT FOR 9358BERP02ENE

Support F1771-ACN15SERB FIRMWARE UPGRADE FOR 1771-ACN15 PROCESSOR

RSI Software Products 9324-RL03U7ENE RSLOGIX 500 STD TO PRO UPGRADE

RSI Software Products 9301-2SE350DEU4R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-HSTS2350 RSBIZWARE HISTORIAN SERVER - 5K TAG LIMIT

Motion Control W-4050-P-H00AA MOTOR,SERVO,WASHDOWN,AF,5.4 NM,3000RPM,14.1KG

612A-FT-SI NUMERIC KEYPAD ENTRY, 4 DIGIT LED DISP., FULL TRAVEL KEYS, SINKING OUTPUTS, NEMA 12

IC200MDD842 MIXED 24VDC POS LOG OUTPUT 0.5A GRP WITH ESCP 16PT / INPUT GRP 16PT

IC695STK001 RX3i Power PACkage 1 Starter Kit includes RX3i with software. (includesRX3i with software. (includes one each IC695CPU310, IC695CHS012, IC695LRE001, IC695PSA040, IC695ETM001, IC694ACC300, IC694MDL940 and IC646MPP001.)

MTR-1220-E-D-E-0RR Stepping Motor Nema23 Encoder

Z44A718031-G03 Alpha i-series servo bus bar kit for 90 mm wide module

20BD077A0AYNANC0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC015JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B017N103 PowerFlex 4M- 3.7 kW (5 HP) AC Drive

990NAD23000 Quantum MB+ TAP接頭

29220-901-03-R M10 RD HD SQ NECK CARR. BOLT

PTF08A-E 導(dǎo)軌安裝型，LY2J，LY2NJ

1492-SPM2D400 MCB Supplementary Protector 40 A

軟啟動器 3RW40242BB05

電機(jī)啟動器 3VU16401CQ00

150-F361NBR SMC Flex Smart Motor Controller

1732E-OB16M12R ArmorBlock 16 Point Output

1771-WH FIELD WIRING ARM 21 TRMLS TIN PLATED

193-EEMZ E1 Plus 120-600 A Overload Relay

20-750-BNETIP PowerFlex 750 BACnet/IP Kit

2090-CPWM7DF-10AA09 MP-Series 9m Servo Power Cable

2097-V32PR4 Kinetix 300 Servo Drive

ET-GT-3ES-3ST 2 RJ45 Ports, 1 Singlemode Fiber Port Ethernet Switch

GFK-1918 CIMPLICITY Machine Edition Logic Developer-PLC Getting Started guide

IC220MDD850 INPUT, THERMISTOR, 1 PT (REQUIRES 1 IC220TBK061)

IC647CTRAN1 Trane Tracer XT Micro cooling plant bundle - For ordering by Trane Only

IC647PSF200 Proficy Process Systems 2000 I/O with iFIX

IC693MDL240CA Conbal Coated Input module 120 VAC 16 points

IC756CDV000K-97 DV Development - Compaq True64 Op Sys, Korean, Version 9.7

MSI-MGMT-SV Production Management Server Software

PLC-5/1771 System 1785-L46B PROTECTED PLC-5/40 CONTROLLER, 48K WORD SRAM

Distributed I/O 1738-ADNX DEVICENET EXPANSION ADAPTER

Communications 1770-KFC15 SERIAL/PARALLEL INTERFACE CARD

Operator Interface 2711-NR6K 19" RACK MOUNT KIT FOR 1000/1000E KEYPAD TERMINALS

Support 9304-WVD300S SUPT RENEWAL CONTRACT FOR 9304WVD300

Support 9324-RLD25U6ITE RSLOGIX 5000 LITE ITALIAN TO FULL UPGRADE

DeviceNet Products 2711-K5A10L3 PV550 MONOCHROME KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE335PTU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (PT)

RSI Software Products 9371-EDESI2U4 UPGRADE: IN-SUPT: RSWIRE DET IEC STD TO DES IEC/A

Motion Control MPG-B025-031S24 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,SINGL,BRK

Silver Series 2711-T14C14 PV1400 COLOR TOUCH, MBUS & RS232 PRINT

HE693STP111 same as STP110E w/optical isolation, independent accel/decel

IC670MDL330 12 - 120Vac 16 Point 1A Output

QPJ2D100L2P/S QUICKPANEL JR. MONO 5" WITH EPOXY SEAL

ST-7511 STXi 24VDC Expansion power module 5 VDC booster , 1 amp , with module ID type with LED

20BC2P1A0AYNAND0 PowerFlex 700 AC Drive 20B

20F1ANC367AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B2P3F104 PowerFlex 40 0.4 kW (0.5 Hp) AC Drive

140DAO84220C Quantum 開關(guān)量AC輸出,16點(diǎn),24-48VAC,4組隔離,CC

284D-FVD7P6B-25-RRN-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3F3-T61 5m 對射式，明通，NPN晶體管輸出100mA電源：10-30VDC 直徑18mm

1492-SPM1B060-N MCB Supplementary Protector 6 A

6ED1055-1MD00-0BA0 LOGO!AM2 PT100

6ES73325HF004AB1

1497D-A11-M10-0-N 1000VA 240x480-120x240V 60Hz GPT

1606-XLSBATASSY1 1606 Power Supply

1769-L18ERM-BB1B CompactLogix 0.5MB Controller - MOTION

190E-AND2-CB16C-R 1.0-1.6 A Economy Starter W/Ckt-Bkr