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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營(yíng)有限公司全資子公司，位于泰興經(jīng)濟(jì)開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬(wàn)噸離子膜燒堿裝置、年產(chǎn)50萬(wàn)噸氯乙烯裝置、年產(chǎn)32萬(wàn)噸苯乙烯裝置、年產(chǎn)18.5萬(wàn)噸硝基苯裝置、年產(chǎn)13萬(wàn)噸苯胺裝置和自備熱電廠。現(xiàn)投資總額為71052萬(wàn)美元，注冊(cè)資本為35400萬(wàn)美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬(wàn)噸/年輕烴綜合利用項(xiàng)目;成立新浦化學(xué)(倉(cāng)儲(chǔ))有限公司，建設(shè)40萬(wàn)立方米輕烴倉(cāng)儲(chǔ)項(xiàng)目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計(jì)、PH計(jì)、色譜等產(chǎn)品。本項(xiàng)目中，橫河電機(jī)(中國(guó))有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個(gè)項(xiàng)目是燒堿四期改造項(xiàng)目，燒堿四期項(xiàng)目是一套年產(chǎn)15萬(wàn)噸燒堿、4.5萬(wàn)噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時(shí)間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個(gè)裝置，總點(diǎn)數(shù)為1800點(diǎn)。項(xiàng)目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場(chǎng)電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時(shí)橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶為確保改造項(xiàng)目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時(shí)間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確?？刂乒δ艿耐暾院鸵恢滦?。停車改造時(shí)間僅為10天。項(xiàng)目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機(jī)柜的條件下，利用安裝板完成出廠測(cè)試。
　　為此，橫河電機(jī)(中國(guó))有限公司成立了由工程、技術(shù)、營(yíng)業(yè)人員組成的專門項(xiàng)目組，借助橫河電機(jī)自主開發(fā)的系統(tǒng)升級(jí)工具，對(duì)該項(xiàng)目實(shí)施升級(jí)改造。由于采用專用升級(jí)工具，不僅大幅提高了前期對(duì)原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項(xiàng)目的質(zhì)量。通過用戶的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶的充分溝通，僅用了5天的停車時(shí)間就圓滿完成了本次改造工程，裝置于2015年十一國(guó)慶前夕順利按計(jì)劃一次開車成功，并平穩(wěn)運(yùn)行至今。

SIEMENS S5 6ES5 451-4UA14 6ES54514UA14 Input Module

Siemens 2-S5 6ES5 421-8MA12 Input Modules

Siemens 6AV3 535-1TA01-0AX0 Membrane Keypad

Siemens GSM Modem TC35i

SCHNEIDER DISCRETE INPUT 16PT 115V DEP 218/AS-BDEP-218

Square D 8030 PS-30

Norb BCM DTM Digital Trunk Interface Media Bay Module PRI T1 DTI NT5B04AAAD

YOSHIMURA FOR POLARIS XP900RZR 2011

Wago ETHERNET 750-880 Starter Kit 2.0 51262278 ETHERNET-STARTERKIT 2.0

Siemens 6SE7038-6GL84-1BG2 6SE7 038-6GL84-1BG2 6SE70386GL841BG2 NIB

Modicon AS-M484-104

Schneider Modicon AS-BDAP-209

Schneider Modicon ASB872002 Excellent Analog OUT Module AS-B872-002

Schneider Modicon AS-B863-001 USPP ASB863001

Schneider Modicon AS-BDEP-209 ASBDEP209 8 AC Input

Schneider Modicon Card Module NUL 200/AS-BNU1-200

Schneider Modicon AS-HDTA-200/ASHDTA200 Primary rack OFFERS

Schneider Modicon MM-PM15-401 MMPM15401 MMPMMP003C

SIEMENS 6ES5 463-4UB12 ANALOG INPUT MODULE

RIS TM-2482-P13-000-P2-00-RE-00 TEMPERATURE MONITOR 117

SIEMENS AA17-E001G-A USPP AA17E001GA

SIEMENS Sinumerik FBG Module 6FX1126-5AA01 E Stand C

Reliance Electric 0-57404-1E 0574041E Network Communications Module Repaired

SIEMENS Drive 6SN1112-1AB00-0AA1

SIEMENS SUN SG-XL8500-SDLT6FC SDLT600 FC Tape Drive SL8500

SIEMENS 6FC4600-1AS01 Free Ship

AllenBradley2711-K10G16/C2711K10G16Panelview

Allen Bradley Versa View 1500H 6189-RDT15CA 2711P-RN6 6182-15TEH6B

ABB IRB 1400 SER 14-20050 ROBOT S4C PLUS CNTRLR TEACH PENDANT W/ MATCHED SET

Advanced Energy RFPP RF10S 7520709010

(O1-10) 1 G&L MOTION CONTROL M.1302.1226 SERVO MOTOR O1-10

MEASUREX 09437701 USPP 09437701

ALLEN BRADLEY 1336F-B020-AA-EN-HAS1-L4 NSFP 1336FB020AAENHAS

GE FANUC IC752WTD805-CB USPP IC752WTD805CB

FANUC A16B-1211-0150 USPP A16B12110150

SIEMENS 6DS1-211-8AA USPP 6DS12118AA

RELIANCE ELECTRIC 45C-410B USPP 45C410B

SIEMENS 6RB2-101-3A-Z USPP 6RB21013AZ

Siemens 6ES5 470-7LA13 6ES54707LA13

Siemens 6ES5-950-1AA61 USPP 6ES59501AA61

SIEMENS 6ES5-441-4UA13 USPP 6ES54414UA13

Siemens 6ES5 944-7UA22 CPU Module 9447UA22 115U CPU 944

Siemens S5 6ES5436-4UA11 6ES54364UA11

SIEMENS C98043-A1601-L1

Siemens 6ES5 465-4UA12 -- 6ES54654UA12

Square D 8030 CCK212

OMRON C500-RM001 3G2A5-RM001E SYSMAC C500 MASTER GLASS REMOTE MODULE INTERFACE U

WS-C2960-48TC-S CISCO CATALYST 2960-48TC SWITCH-1YEAR - GRADE A Fast Shi

SIEMENS 6ES7-322-1HH00-0AA0 6ES73221HH000AA0 NIB

SIEMENS SINUMERIK 6FC5203-0AF01-0AA0 Membrane Keypad

Saftronics CIMR-G3U42P2

Schneider Modicon ASP120000 AS-P120-000Compact supply

Schneider Modicon AS-B552-000 USPP ASB552000

Schneider Modicon AS-W801-002 USPP ASW801002

Schneider Modicon AS-BDEP-218 DISCRETE INPUT MODULE

Schneider Modicon AS-B827-032 32 point Input Module

MODICON AEG PANELMATE PLUS OPERATOR INTERFACE MM-PMC2-200 PARTS OR REPAIR

Siemens Digital Input Module 6ES5-435-7LA11

SFP-GE-Z CISCO GENUINE 1000BASE-ZX GIGABIT ETHERNET SFP DOM

Siemens OP-393 II C 6ES5 393-0UA13 OP393 6ES5393-0UA13 OP 393-II C

SIEMENS Sinumerik 6FC5111-0BA01-0AA0 E.Stand A Measuring Circuit Board

STANDARD COMMUNICATIONS CELLULAR MODULE CMM8700-997

SIEMENS 6SN1122-0BA11-0AA1 Drive Induction Controller ""

SIEMENS Circuit Board 6SC6200-0FE01 SIMODRIVE

SIEMENS 6FC5247-0AF11-0AA0 6FC5 247-0AF11-0AA0 Direct Control Key Module

Advantech SOM-2353 SOM-2353F

ALLEN-BRADLEY 160-P1 PROGRAMMING TERMINAL KEYPAD ""

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88239

ADEPT TECH 10332-12350 REP

(12) AB Allen Bradley 1606-XL480E-3W Power Supply 460/480V 24VDC, 20A

INDRAMAT DDS02.2-W100-B USPP DDS022W100B

TELEMECANIQUE TSX-P574823AM USPP TSXP574823AM

ENERDYNE DEC2000R2 USPP DEC2000R2

CUTLER HAMMER CPS160480YAX USPP CPS160480YAX

RANSBURG 78789-02 USPP 7878902

MODICON AS-P453-632 USPP ASP453632

INDRAMAT PLCB03-02 USPP PLCB0302

Siemens 6ES5 318-8MB11 6ES53188MB11

Siemens 6ES5-535-3MA12 NSFP 6ES55353MA12

SIEMENS 6ES5-374-1KH21/6ES5374-1KH21 256K MEMORY MODULE XLNT

Siemens 6ES5 318-8MA12 S5 Interface Module

Siemens 6GK1-143-0AB01/6GK11430AB01 Comm Module NICE OFFERS ACCEPTED

Siemens 6RA24 C98043-A1605-L1-5-7 Board

Siemens TP270 LCD Display for 6AV6545-0CC10-0AX0

Siemens 6ES5951-7LB14

LOT 2 Allen Bradley 1492-IFM20D120N INTERFACE MODULE

Yamaha O2R96 VCM Digital Mixer

Siemens 6ES7 223-1PL00-0XA0 6ES7223-1PL00-0XA0 in Box Seal Opened

SIEMENS OP7 6AV3 607-1JC20-0AX0

Reliance 0-51811-1

Schneider Modicon AS-B802-008/ASB802008

Schneider Modicon AS-9385-001 USPP AS9385001

Schneider Modicon AS-P420-61M USPP ASP42061M

Schneider Modicon AS-B550-000 NSFP ASB550000

Schneider Modicon AS-884A-201/AS884A201

MODICON TELEMECANIQUE C1600 W81491349 WELDING VFD OP PANEL DATA ENTRY PANEL

Siemens Simatic S7 1P6ES7 131-4BD01-0AB0 Digital Input Module

Siemens 6ES7 332-5HD01-0AB0 -- 6ES73325HD010AB0

Siemens Simatic Output Module 6ES5440-8MA11 NOS

SIEMENS Sinumerik 6FC5403-0AA20-1AA0 6FC54030AA201AA0

SIEMENS SINUMERIK MODULE DRIVE 1P 6SL3040-0NC00-0AA0 A5E01585149 VERSION CNIB

SIEMENS 2008 Simodrive LT-Modul INT. 15A 6SN1123-1AA00-0AA1

SIEMENS SIMODRIVE 6SN1123-1AA00-0AA1

SIEMENS CONTROLLER CARD 6FC5357-0BB34-0AE0

Advantech Remote Data Acquisition Module ADAM-4017 NIB

Allen-Bradley 2711-B5A5L1 Series H Panelview 550 Touchscreen REV D FRN 3.13

ABB AC 800M PM856 3BSE018128R1 & PM856K01 3BSE018104R1

Acterna JDSU FST-2310 Module w/ OC48 OC12 OC3 For FST2000 TTC 2000 TBERD 2310

6ES71310BL100XB0 Brand , Factory Sealed,

8562EC Portable Spectrum Analyzer, 30 Hz to 13.2 GHz with CAL &

SIEMENS 6SE7-024-7TD51-1AA0 USPP 6SE70247TD511AA0

BAILEY CONTROLS INICT-13A NSFP INICT13A

ATLAS COPCO 4240-0367-81 USPP 4240036781

MODICON AS-521P-011 NSFP AS521P011

INDRAMAT TDM-3.2-030-300-W1 USPP TDM32030300W1

BALDOR BSM90A-1150AA USPP BSM90A1150AA

WESTINGHOUSE 5D32161G02 USPP 5D32161G02

Siemens 6ES5-451-4UA14/6ES5451-4UA14 DIGITAL OUTPUT MODULE NIB

SIEMENS 6ES5 705-0AF00 6ES57050AF00

SIEMENS S5 6ES5 434 7LA12

Siemens S5 CPU 945 6ES5 945-7UA21 6ES5945 6ES59457UA21

SIEMENS 6ES7090-0XX84-0FF0

Siemens S7-200 EM231 6ES7231-7PD22-0XA0 AI4xTC FreeShip

Siemens 3TH8262-0B

HONEYWELL TK-MUX021 REV E SERIAL INTERFACE MODULE

WEIDMULLER 8155620000 INTERFACE MODULE RS SD25B LPK2

SIEMENS 6ED1-052-1FB00-0BA2 6ED1052-1FB00-0BA2 FreeShip

Siemens LOGO! 6ED1052-1CC01-0BA6 ping

Omron 3G2S6-CPU11

Schneider Modicon AS-J812-000 ASJ812000 Remote I/O Adapter

Schneider Modicon REMOTE INTERFACE MODULE AS-P453-612

Schneider Modicon AS-H827-107 NSPP ASH827107

Schneider Modicon MODICON/ AS-B550-000 OUTPUT MODULE XLNT

Schneider Modicon AS-H810-208

Schneider Modicon REMOTE I/O PROCESSOR S908 RIO INTERFACE MODULE AS-J890-101

Telemecanique SCHNEIDER TSXDSZ32RS

Schneider Telemecanique TSX08CD12M8DS NIB

SIEMENS TM-E15C26-A1 USPP TME15C26A1

Siemens 6AV3-617-1JC20-0AX1 Operator Interface WOW

SIEMENS Sinumerik 6FX1111-0AM02. CPU Slave Module .

Ford Communication System Module OEM

SIEMENS SIMODRIVE SERVO DRIVE 6S1124-1AB00-0AA1 FOR PARTS OR REPAIR

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU-BOX 6FC52476FC53576SN

SIEMENS Moore 352P Single-Loop Digital Controller Plus Expanded SLDC

Allen-Bradley AB Panelview 1000 Cat 2711-K10C1

AB,ALLEN-BRADLEY PLC 1756-PA72/B,1756-DHRIO,1756-CNB/D,1756-M02AE,1756-0F6VI

AC TECH Q14075B 75HP VARIABLE SPEED AC MOTOR DRIVE

A06B-1567-B123#0021 FANUC AC SERVO SPINDLE REMANUFACTURED

78093-1R

REXROTH PPC-R22.1N-T-Q1-P1-P2-FW USPP PPCR221NTQ1P1P2F

ALLEN BRADLEY 6180-AEEBECABACZ USPP 6180AEEBECABACZ

ALLEN BRADLEY 2711-K9C1 USPP 2711K9C1

INDRAMAT TDM1.2-100-300-W1/2 USPP TDM12100300W12

YOKOGAWA 436104-2/A2/C7/F1 NSPP 4361042A2C7F1

XYCOM 3515-02S314103901T USPP 351502S314103901

KOLLMORGEN IND B-204-C-21 USPP B204C21

Siemens 6ES5-266-8MA11 USPP 6ES52668MA11

SIEMENS 6ES5 420-4UA11 6ES54204UA11

SIEMENS RELAY OUTPUT MODULE 6ES5 452-8MR11 IN BOX

Siemens Connector Terminal Blcok 6ES5 490-7LB11 24700

Siemens 6ES7 212-1AB23-0XB0 6ES7212-1AB23-0XB0 FreeShip

Siemens OP177B 6AV6642-0DC01-1AX0 Touchscreen Glass

RELEASE SuperMicro X9DRW-3LN4F MB ※Check W/ Us for Availability FIRST※

Texas Instruments 530C-1104

TAS Gemini Warp Dual Terminal Emulator RS-232/530-A Interface Module

TYAN S2880 THUNDER K8S S2880UGNR. DUO SOCKET 940 AMD-8131 CHIPSET ON BOARD SCSI

Siemens CPU313C 6ES7-313-5BE00-0AB0

Modicon MA-9255-000 (B9550T)

Schneider Modicon /AEG/Schneider AS-BDEP-254/ASBDEP254 Input

Schneider Modicon ASB872011 TESTED Analog Output Module AS-B872-011

Schneider Modicon AS-BDEP-220 USPP ASBDEP220

Schneider Modicon AS-BDEP-217 Discreet IN 24VDC ASBDEP217

Schneider Modicon -AS-884A-100

Schneider Modicon Discrete Output M AS-BDAP-216N ~ SURPLUS~ Qty. x4

Schneider TELEMECANIQUE Inverter ATV08HU09M2X in Box

Schneider Electric Input Module TSXDEY16FK

PWR-RPS2300 CISCO REDUNDANT POWER SYSTEM 2300 AND BLOWER

SIEMENS 6ES5-451-7LA11/6ES5451-7LA11 OUTPUT MODULE SIMATIC S5 NNB

SIEMENS 6DD1607-0EA2 Free Ship

Mercedes CL500 w215 2000-2002 MOTOROLA COMMUNICATION MODULE TANAPA SYN9266B

SIEMENS SIMODRIVE 6SN1123-1AA00-0KA1

SIEMENS SINUMERIK 840D/DE NCU 571.5 6FC5357-0BB15-0AA0 6FC53570BB150AA0 NIB

SIEMENS /MOORE 39ACM12NAN APACS ADVANCED CONTROL MODULE 16139-2/09

Allen-Bradley SLC500 Input/Output Module 1746-IO12 Series B

ALLEN BRADLEY SERIES 9 OPERATOR INTERFACE COMPUTER 8520-VOP1 REV. 01

ABB robots: Servo motor 3HAC2847-1 - manufactured by ELMO

A06B-0147-B088#7075 FANUC SERVO MOTORS

0-57404-2B

OMRON F3SN-A1507P25 NSFP F3SNA1507P25

ALLEN BRADLEY 1756-L64 NSPP 1756L64

ALLEN BRADLEY 1336F-BRF75-AA-EN-HASP-L5 USPP 1336FBRF75AAENH3

GENERAL ELECTRIC DS200GSIAG1CFD USPP DS200GSIAG1CFD

SYMAX 8030-ROM-871 NSFP 8030ROM871

SIEMENS SSJ1D NSFP SSJ1D

CHRISTENSEN LX15T USPP LX15T

Siemens 6ES5 948-3UA21 6ES59483UA21

Siemens Simatic S5 944B 6ES5 944-7UB11 CPU 6ES59447UB11

SIEMENS 6ES5-727-3BF00 USPP 6ES57273BF00

Siemens 6ES5 497-4UA12 USPP 6ES54974UA12

SIEMENS 6AV6 644-0AA01-2AX0 MP377 12" Touchscreen Glass

Siemens LOGO 230RCo 6ED1 052-2FB00-0BA5

Rupert Neve Designs 543 Mono Compressor-Limiter DEMO UNIT

Telemecanique LC2-D099A60

SIEMENS SIMATIC 6ES5 521-8MB12 SERIAL INTERFACE MODULE

Wago 750-872 Programmable Fieldbus Controller for Telecontrol Applications

SIEMENS 6SE7090-0XX84-0FC0 6SE7 090-0XX84-0FC0

Modicon AS-P180-010

Schneider Modicon AS-B804-016 ASB804016 Output Module

Schneider Modicon AS-B825-016 INPUT MODULE ASB825016

Schneider Modicon AS-B872-100 USPP ASB872100

Schneider Modicon AS-B258-101 Analog MUX Mercury Relay 0 to 10 V B258-101

Schneider Modicon DEP 210 Input Module AS-BDEP-210 NIB

Schneider Modicon AS-J810-000 Interface Module S901 RIO 1POINT

Schneider Electric TSXDSY08T22 Output Module

SIEMENS 6ES5 422-8MA11 6ES5422-8MA11 TESTED SIMATIC S5 INPUT MODULE 16POINT

REXROTH 1070079749 USPP 1070079749

Siemens 9600 9600DC-1156-BZZA Power Meter Display ION Ethernet Access

SIEMENS Sinumerik MAC 3212 CRT to LCD Replacement Monitor

Prosoft Technology MVI69-PDPS Profibus Communications Module MVI69PDPS

SIEMENS ENERGY 6SN ELECTRONIC

SIEMENS SINUMERIK 840C/840CE 6FC5114-0AA01-1AA0 NIB

SIEMENS 6FC3-984-3RA USPP 6FC39843RA

AllenBradley2711C-T10C/B2711CT10CPanelviewC1000

ALLEN BRADLEY TERMINAL LUG KIT 199-LF1