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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營有限公司全資子公司，位于泰興經(jīng)濟(jì)開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠�，F(xiàn)投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬噸/年輕烴綜合利用項目;成立新浦化學(xué)(倉儲)有限公司，建設(shè)40萬立方米輕烴倉儲項目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計、PH計、色譜等產(chǎn)品。本項目中，橫河電機(jī)(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個裝置，總點(diǎn)數(shù)為1800點(diǎn)。項目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確�？刂乒δ艿耐暾�性和一致性。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機(jī)柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(jī)(中國)有限公司成立了由工程、技術(shù)、營業(yè)人員組成的專門項目組，借助橫河電機(jī)自主開發(fā)的系統(tǒng)升級工具，對該項目實(shí)施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項目的質(zhì)量。通過用戶的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩(wěn)運(yùn)行至今。

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Texas Instruments 500-2102

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0.1-1000 μm LPA-9ST Desktop Fully Automatic Laser Particle Size Analyzer Sizer

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ACTION INSTRUMENTS AIOI8100 USPP AIOI8100

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Schneider Modicon AS-S911-800/ASS911800 Hot Standby

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Schneider Telemecanique Analog Output Module TM2AMO1HT Free Ship

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RTD Model EFM104HR PC/104 Data/Fax Modem Peripheral Module

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Allen Bradley Versaview Industrial Monitor 6186M-12PT Sealed 2010

ABB DSQC346G 2-AXIS DRIVE UNIT (GT) 3HAB8101-8/08D TESTED

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KEB COMBIVERT 18F4C0H-3441 NSPP 18F4C0H3441

ACTUS POWER NPSA-103MU-E4CSA USPP NPSA103MUE4CSA

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SCHWEITZER ENGINEERING SEL-121F00-4256MHNB USPP SEL121F004256MHN

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