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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營有限公司全資子公司，位于泰興經(jīng)濟(jì)開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠。現(xiàn)投資總額為71052萬美元，注冊(cè)資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬噸/年輕烴綜合利用項(xiàng)目;成立新浦化學(xué)(倉儲(chǔ))有限公司，建設(shè)40萬立方米輕烴倉儲(chǔ)項(xiàng)目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計(jì)、PH計(jì)、色譜等產(chǎn)品。本項(xiàng)目中，橫河電機(jī)(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個(gè)項(xiàng)目是燒堿四期改造項(xiàng)目，燒堿四期項(xiàng)目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時(shí)間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個(gè)裝置，總點(diǎn)數(shù)為1800點(diǎn)。項(xiàng)目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場(chǎng)電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時(shí)橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶為確保改造項(xiàng)目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時(shí)間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確?？刂乒δ艿耐暾院鸵恢滦?。停車改造時(shí)間僅為10天。項(xiàng)目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機(jī)柜的條件下，利用安裝板完成出廠測(cè)試。
　　為此，橫河電機(jī)(中國)有限公司成立了由工程、技術(shù)、營業(yè)人員組成的專門項(xiàng)目組，借助橫河電機(jī)自主開發(fā)的系統(tǒng)升級(jí)工具，對(duì)該項(xiàng)目實(shí)施升級(jí)改造。由于采用專用升級(jí)工具，不僅大幅提高了前期對(duì)原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項(xiàng)目的質(zhì)量。通過用戶的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶的充分溝通，僅用了5天的停車時(shí)間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計(jì)劃一次開車成功，并平穩(wěn)運(yùn)行至今。

Schneider Modicon TSX Compact AS-BDAP-217 ASBDAP217

Schneider Modicon AS-P120-000 AC Power Converter 115/230VAC

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Advantech PCA-6006LV Rev.B2

Allen-Bradley 2711-T9C10 ser C rv E 3.15 PanelView 900

ABB 3HAB8802-1 /2B Servo Drive Unit 3HAB88021

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A16B-3200-0020 Good in quality for Fanuc 21TB main Circuit Board

810A08AZ ALLEN BRADLEY 810 A08AZ

SIEMENS 6ES5-945-7UA13 USPP 6ES59457UA13

ASEA BROWN BOVERI 57360001-A/6 USPP 57360001A6

ALLEN BRADLEY 8520-VOP1 USPP 8520VOP1

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HONEYWELL 30731832-002 USPP 30731832002

ALLEN BRADLEY 1398-DDM-009 USPP 1398DDM009

RITTAL 1100.600 NSFP 1100600

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SIEMENS 100U 6ES5 441 8MA11 NIB

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PWR-7200/2-DC CISCO 7200 REDUNDANT DC 24V-60V POWER SUPPLY OPTION

GSM/GPRS Modem Pool 16 Ports USB interface Wavecom Module AT Commands Q2403

Tripp Lite B078-101-USB USB Server Interface Module

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Siemens Inverter 6SE9521-0DC40

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SIEMENSTD200OPERATORINTERFACEPANEL24VOLTDC120mA6ES7272-0AA30-0YA0

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GENERAL ELECTRIC QPJ-GEG-201-F GENIUS I/O INTERFACE / COMMUNICATION MODULE 5V

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SIEMENS Parts Only Moore Industrial Electronic Valve Positioner 750E132NNNF

Allen-Bradley PanelView 1200 Operator Interface 2711TC1MC

5DP5-11100 Joslyn Clark

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75 HP 230 VOLT WWE "HD" HEAVY DUTY REDUCED VOLTAGE SOFT START STARTERS

RELIANCE ELECTRIC 54339-14 USPP 5433914

ALLEN BRADLEY 20BD096A3AYNANA0 NSFP 20BD096A3AYNANA0

ALLEN BRADLEY 1747OC-EBBAA NSFP 1747OCEBBAA

GLENTEK GA4553-1 USPP GA45531

VICKERS SM4-40(40)151-80/40-10 USPP SM44040151804010

TELEMECANIQUE TSX-SCM-2111 NSFP TSXSCM2111

GE FANUC 44A719294-001 USPP 44A719294001

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SIEMENS 6ES5 374-2KG21 6ES53742KG21

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RELIANCE REMOTE I/O COMMUNICATIONS MODULE 57404-1E

Texas Instruments 305-15T

Spirent Adtech AX/4000 400305 ATM OC-3c/STM-1 Interface

VIVOTEK IP7153 PROGRESSIVE /NIGHT NETWORK CAMERA

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Schneider Modicon AUTOMATION DAP 208 AS-BDAP-208

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Schneider Modicon PRIMARY SUBRACK AS HDTA 200

Schneider Modicon AS-S908-110 Remote I/O Processor

Schneider ATS48C11Q in Old Box

SEALED SIEMENS 6ES7 331-7PF11-0AB0 INPUT MODULE 6ES73317PF110AB0

RELEASE SuperMicro X9SRL-F MB ※Check W/ Us for Availability FIRST※

Siemens 6ES7 322-1BH01-0AA0 Digital Output Module

SIEMENS SINUMERIK 810 6EV3055-0DC 6EV30550DC

Norb Networks Marathon Communication Control Module Multiplexer 5000BTPCCM/S

SIEMENS Simodrive 611 6SN1118-1NH00-0AA2 6SN1 118

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SIEMENS FC8T9/BLB 22W Round Circline Black Light Blue Bulbs

ALLENBRADLEY17710BSERIESBDCOUTPUTMODULE12-24V

Allen Bradley SLC500 1746-OB32 Series D OUTPUT MODULE

ABB processor pm825 system plus 5 cards ai820, ao820, di810, do814

Yushin DRDIII Take-out Robots Servo Swing Arm Robots Disc Stocker

￡2000 + VAT In Good Condition,and in full order

MODICON AS-C484-015 USPP ASC484015

ALLEN BRADLEY 1395-B65-D1-PZ USPP 1395B65D1PZ

HEIDENHAIN CORP 336-451-05 USPP 33645105

GE FANUC IC4501A102A USPP IC4501A102A

SIEMENS 6SE9-212-7DA40 USPP 6SE92127DA40

SIEMENS 6ES5-101-8UA33 USPP 6ES51018UA33

ALLEN BRADLEY 1771-PDC USPP 1771PDC

Siemens 6ES5 928-3UA12 6ES59283UA12

Siemens S5 PLC OP393-III Operator Interface

SIEMENS 6ES5-490-7LB21 NSFP 6ES54907LB21

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Siemens SeimensS5 Communication Processor 6ES5 524-3UA13 37348

Siemens E48 / 30 WBRUG-FGO GR 60 Power Supply

Schneider Modicon 171CCC98030 Ethernet CPU I/O Base ENET Switch Circuit Breaker

Square D 8884 SRK-200

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WE SHIP SAME CISCO WS-C3560X-48T-L 3560X SWICTH 1 YEAR

SIEMENS 6GK7443-5FX01-0XE

SIEMENS TP270 6AV6 545-0CC10-0AX0 Touch Panel Excellent Condition

Schneider Modicon TSX Compact AS-P120-000 Aux. Power Supply UNOLD STOCK

Schneider Modicon AS-BDAP-220 Discreet Input/Output Combination Module ASBDAP220

Schneider Modicon AS-B817-116 ASB817-116 16 Isolated AC Input FS

Schneider Modicon STAND ALONE MODEM AS-J478-010

Schneider Modicon AS-P840-000 Power Supply ASP840000

Schneider Modicon AS-BDEP-210 DISCRETE INPUT MODULE NIB

Schneider Telemecanique XBTGT2330 Opt Interface Panel

Siemens 6ES7 141-1BF31-0XA0 Digital Input Module

S3420GP Server Board

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SIEMENS SINUMERIK 810D CCU-BOX 6FC5447-0AA01-0AA0

Scientific Atlanta Inbligent Communications Interface Module P/N 4002258

SIEMENS 6SN1-161-1AA01-0BA0 FNFP 6SN11611AA010BA0

SIEMENS 6SC6112-2VA01 6SC61122VA01 SIMODRIVE

SIEMENS 6FC5-112-0CA03-0AA0 USPP 6FC51120CA030AA0

ALLENBRADLEYAB1746-IV16SLC500OUTPUTMODULESeriesC

ALLEN BRADLEY W70 NSPP W70

ABB DSQC 361 (3HAC 0373-1) Main Computer PCB - Brand

ADS36400HB GENERAL ELECTRIC SPECTRA FUSIBLE DISCONNECT UNIT 400A-600V 3P (f) GE

(D0) 1 BALDOR 712-510-170-S001 SWEODRIVE A/C VECTOR DRIVE D0

ISSC 6271002RC NSFP 6271002RC

FINCOR 3263M USPP 3263M

EXLAR GS30-0302-OFX-PC2-M6 NSPP GS300302OFXPC2M6

REXROTH 1070070309 USPP 1070070309

PHOTOSWITCH 6156-AAZAAZAZAZ NSFP 6156AAZAAZAZAZ

RADISYS EPC-6 USPP EPC6

Siemens 6ES5 456-4UB11 6ES54564UB11

Siemens 6ES5-925-3SA11 USPP 6ES59253SA11

SIEMENS 6ES5-422-8MA11/6ES5422-8MA11 INPUT MODULE NIB

Siemens 6ES5 456-4UB12 Surplus - Opened Box

Siemens S5 6ES5 441-4UA14 6ES54414UA14

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Square D 8003 CP-30

NIB MODICON 140-CRA-931-00 INTERFACE MODULE RIO DROP

WS-SVC-CMM-6E1 6-PORT E1 INTERFACE PORT ADAPTER 1YR - ASK 4 QTY

Siemens 6ES7 972-0BB12-0XA0 6ES7972-0BB12-0XA0 ping Worldwide

Siemens S7 PLC to Operator Interface TD200-PLC Cable

Reliance 45C305

Schneider Modicon GOULDS AS-P453-642 4.0 AMPS 60HZ GOOD TAKEOUT

Schneider Modicon AS-B350-001 INPUT MODULE

Schneider Modicon AS-S902-071 Memory Module

Schneider Modicon AS-B872-200/ASB872200 Analog Output Beautiful

Schneider Modicon AS-B805-016 115v Input Module SEEPICS

MODICON FACTORY MATE PLUS 19 INDUSTRIAL DISPLAY 557VCM74110 PARTS/REPAIR

SIEMENS S5 6ES5 430-7LA12 DIGITAL INPUT MODULE QUANTITY

Siemens 6ES5 464-8MF11 -FS- 6ES54648MF11

Siemens S30807-S5431-A-10 Operator Panel w/ Cables for Phone System

SIEMENS 6FC5357-0BA33-0AE0

Yaskawa JAPMC-CM2300 Communication Module JAPMCCM2300

SIEMENS 6SN1118-0AA11-0AA1 6SN1 118-0AA11-0AA1 SIMODRIVE 611-A Control Unit

SIEMENS SIMODRIVE 611 6SN1124-1AA00-0AA

SIEMENS 6FC5611-0CA01-0AA0 6FC56110CA010AA0 BOARD MODULE VER A

Advantech PCA-6184 w/ Dual Ethernet ports

Allen-Bradley 1771-OA/B AC Output Module 8 Outputs - ATS 365 Warranty

ABB ANALOG I/O DSQC 355

ADEPT 841 ROBOT WORK STATION SEAGATE REC MEDIA DISK LOAD / UNLOAD

6se7023-8ed61-z

A.B STARTER CONTROL #3, FVNR, 50 H P 460/ 30 H P 230V

SYMAX 8020-SCP-423 NSFP 8020SCP423

CUTLER HAMMER HMDL3600 NSFP HMDL3600

CINCINNATI MILACRON 3-424-1973A USPP 34241973A

NEMATRON CORP IWS-4624/20 USPP IWS462420

MITSUBISHI AJ72QBR15 NSFP AJ72QBR15

GE FANUC 44A294596-G02 NSPP 44A294596G02

Siemens 6ES5 243-1AB12 6ES52431AB12

Siemens 6ES5-470-7LC12 USPP 6ES54707LC12

SIEMENS 6ES5-304-3UA11 USPP 6ES53043UA11

SIEMENS S5 Output Module 6ES5 454-7LB11 CNC

Siemens 6ES5 430-7LA12 NIB

Siemens 6ES7972-0BB52-0XA0 Profibus DP NIB

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Parker ZETA6104

Schneider Modicon AS-B872-200/ASB872200 Analog Output Beautiful

Schneider Modicon AS-521P-111 NSFP AS521P111

Schneider Modicon AS-M680-008 ASM680008 Fast Shipping

Schneider Modicon AS-911T-KIT AS911TKIT

Schneider Modicon 5VTTL Output Module AS-B828-016 ASB828016

Schneider Modicon TSX Compact AS-BDAP-217 ASBDAP217

SIEMENS TI 505-4232A 110VAC INPUT MODULE

Telemecanique Altistart 48 ATS48C41Y

Siemens Simatic TI305-PROG Programmer Module TI305PROG

Siemens 4700-BDRC3-11HN Power Meter Product Revision: B Digital Readout

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SIEMENS SIMODRIVE 6SN1145-1AA01-0AA2SINUMETIK 840D NCU-BOX 6FC52476FC5356 #BBB

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC5247-0AA00-0AA2

ADVANTECH PCA-6179 Control Card REV.B1

ALLEN-BRADLEY 2711-T6C2L1X TESTED!! PANELVIEW 600 TOUCH SCREEN

ABB 3HNE 00313-1 ROBOT TEACH PENDANT S4C BACKLIGHT

ACCURAY ABB 67452-003 MCP BOARD 067452-003 67452003 067452003

A20B-8101-0200 and original Fanuc circuit board in good in condition

813S-V0B ALLEN BRADLEY RELAYS REMANUFACTURED

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ALPHA GEAR DRIVES SP-180-MF1-10-141-00 USPP SP180MF11014100

METRA INSTRUMENTS 611-0012-000 NSFP 6110012000

HPM 1D703-0031 USPP 1D7030031

ALLEN BRADLEY 1771-PM USPP 1771PM