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近日，工業(yè)自動化領(lǐng)導(dǎo)品牌——臺達(dá)成功為某高科動力能源企業(yè)提供中型可編程控制器(PLC) AH500系列解決方案，應(yīng)用在動力鋰電池激光焊接生產(chǎn)線，達(dá)到客戶1臺/分鐘的產(chǎn)能、24點(diǎn)以上的焊接強(qiáng)度要求，提高生產(chǎn)效率，減少人力成本，保證產(chǎn)品焊接質(zhì)量和外觀性的一致，得到客戶的高度贊賞。
　　深圳某知名激光加工設(shè)備生產(chǎn)商和某高科動力企業(yè)，是兩家國家重點(diǎn)高新技術(shù)企業(yè)。前者為后者設(shè)計(jì)和生產(chǎn)的動力鋰電池激光焊接生產(chǎn)線，用于動力鋰電池極片焊接，要求1臺/分鐘的產(chǎn)能、24點(diǎn)以上的焊接強(qiáng)度，取代原來傳統(tǒng)的接觸式電阻壓焊方式，以提高生產(chǎn)效率、減少人力使用、保證產(chǎn)品焊接質(zhì)量和外觀的一致性。
　　為滿足客戶的需求，臺達(dá)深入該企業(yè)實(shí)地考察，由資深專家團(tuán)隊(duì)制定了AH500解決方案，采用臺達(dá)中型PLC AH500系列應(yīng)用于動力鋰電池激光焊接生產(chǎn)線。AH500系列采用DevicetNet遠(yuǎn)程I/O，并提供專用線纜和接線板，大大減輕了I/O配線的工作，并兼容眾多廠家儀器、儀表，使I/O信號傳送更加可靠;采用DMCNET總線型運(yùn)動控制，通信速率達(dá)10Mbps，通信距離達(dá)15m，高效通信和簡潔配線的同時(shí)，也能完成直線/圓弧插補(bǔ)、G代碼、電子凸輪等運(yùn)動控制，輕松實(shí)現(xiàn)鋰電池焊接所需的各種軌跡運(yùn)行;通過Ethernet網(wǎng)絡(luò)將多臺視覺及所需HMI和編程PC連至PLC，實(shí)現(xiàn)高效、長距離的通信與監(jiān)控。
　　通過臺達(dá)解決方案的實(shí)施，不僅滿足了客戶1臺/分鐘的產(chǎn)能，24點(diǎn)以上的焊接強(qiáng)度的要求，同時(shí)實(shí)現(xiàn)了生產(chǎn)線的機(jī)臺與視覺的高效聯(lián)動，多屏一機(jī)，就近操作，數(shù)據(jù)同步。
　　該項(xiàng)目摒棄傳統(tǒng)動力鋰電池電極焊接采用接觸式電阻壓焊的方式，改用激光焊接的方式，解決了之前完全靠人工把握動力鋰電池電極焊接時(shí)所需的壓力、溫度、時(shí)間和位置，造成產(chǎn)品焊接可靠性、產(chǎn)品外觀和焊接效率不一的問題。
　　激光焊接作為一種先進(jìn)的焊接方式，廣泛適用于薄板件間的焊接，熱變形小。臺達(dá)AH500系列在實(shí)現(xiàn)激光焊接自由軌跡示教和連續(xù)運(yùn)行要求上的成功應(yīng)用，能夠取代部分軸卡或?qū)Ｓ每刂破髟谶@方面應(yīng)用的市場，又同樣適用于其他行業(yè)激光焊接方面的應(yīng)用;推而廣之，適用于所有需要自由軌跡示教并連續(xù)運(yùn)行的場合，或需要與多臺視覺、多臺HMI或多臺PC等通信的場合。

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