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6ES7221-1BH22-0XA0現(xiàn)貨 in stock! 歡迎來電咨詢~??！

國內(nèi)的包裝生產(chǎn)線在發(fā)展初期一般只能完成物料包裝，后續(xù)的搬運工作則由搬運工人來完成。隨著產(chǎn)量的日益擴大，傳統(tǒng)的人工搬運方式顯然無法滿足需求，碼垛機械的出現(xiàn)為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產(chǎn)線中，使生產(chǎn)現(xiàn)場變得智能化，可以實現(xiàn)飲料、食品、日化等行業(yè)各種作業(yè)的碼垛物流，為企業(yè)改善工作條件，減輕個人體力勞動，減員增效起到了關鍵作用。目前主流的控制系統(tǒng)采用 PLC+ 機械手的方式，對整條生產(chǎn)線的末端產(chǎn)品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統(tǒng)，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應用在食品行業(yè)。該碼垛線通過 PLC 控制將兩條生產(chǎn)線上輸送過的產(chǎn)品分別輸送到對應的堆疊區(qū)，且通過觸摸屏可設定不同的層數(shù)采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉(zhuǎn)向電磁閥、轉(zhuǎn)向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應系統(tǒng)和左右棧板輸送帶等設備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經(jīng)過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據(jù)需要確認是否轉(zhuǎn)向 ( 如需轉(zhuǎn)向則轉(zhuǎn)向氣缸動作 ) 并計數(shù)，PLC 進行判斷產(chǎn)品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發(fā)出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產(chǎn)品;當完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應啟動，為缺少棧板的堆疊區(qū)提供棧板，依次循環(huán)實現(xiàn)持續(xù)碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數(shù)較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統(tǒng)選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數(shù) CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉(zhuǎn)向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅(qū)動大負載。在HMI選型上，單線系統(tǒng)選用7寸屏即能滿足要求，但對于雙線控制系統(tǒng)，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網(wǎng)接口與 S7-200 SMART 無縫連接，編程調(diào)試、設備通訊都很方便。電控系統(tǒng)配置如附表所示。
4.1 結(jié)構(gòu)化模塊設計
　　由于碼垛線控制點數(shù)較多，程序較大，而且各部分功能較為分明，所以在軟件設計時，采用結(jié)構(gòu)化編程的理念可使程序結(jié)構(gòu)更加分明。程序設計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調(diào)用相應子程序。子程序主要有：開機初始化程序、各設備手動控制程序、入口計數(shù)子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統(tǒng)復位及數(shù)量清零等子程序組成，如圖 3 所示。

Schneider Modicon AS-B825-016 MODULE

Schneider Modicon B872 4-20MA ANALOG CURRENT OUTPUT MODULE AS-B872-100 NO TERMINAL

Schneider Modicon AS-P120-000 AC Power Converter 115/230VAC

Schneider TELEMECANIQUE MODICON TSX3722000

Telemecanique ATV31HU30N4A ATV31 3KW/3HP 380/500V

RELEASE SuperMicro X9DAL-3 MB ※Check W/ Us for Availability FIRST※

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SIEMENS SINUMERIK 810 BOARD 6FX1125-8AB

SICK COMMUNICATION CONNECTION MODULE CDM420-0102

SIEMENS 6SN1146-1AB00-0BA0 6SN11461AB000BA0 SimoDrive

SIEMENS 6SN1111-0AA00-1EV0 6SN11110AA001EV0 80 KW SIMODRIVE

SIEMENS 6FC5114-0AA02-0AA0 6FC51140AA020AA0 version E

ALLENBRADLEYLIGHTEDPUSHBUTTONOPERATORINTERFACE120VAC2705-P22J3

ALLEN BRADLEY X1494V-L1 NSFP X1494VL1

ABB DSQC 249A 3HAA 3563-AGA, Rectifier, Remanufactured

ADI-TSSOP -ADG1636BURZ IC CHIP good quality

(A13) 1 GOULD MODICON AS-506P-002 REV C23 MEMORY MODULE A13

INDRAMAT TWM1.1-100-300-W1/115 NSFP TWM11100300W1115

YASKAWA ELECTRIC CIMR-F7U40371E USPP CIMRF7U40371E

FANUC A20B-0007-0010 USPP A20B00070010

EUROTHERM CONTROLS TC3041/AC/03/100A/120V/220V140/120/4MA20/PA/0/UDR/3D/IND/V2/0

RELIANCE ELECTRIC DPS1A NSFP DPS1A

ORMEC MAC-B200F/K1A NSPP MACB200FK1A

PHOENIX DIGITAL OCM-CTN-13-P-D-ST-ACV NSFP OCMCTN13PDSTACV

Siemens 6ES5 451-7LA21 6ES54517LA21

Siemens 6ES5-923-3UA11 USPP 6ES59233UA11

SIEMENS 6ES5-420-4UA12 USPP 6ES54204UA12

Siemens 6ES5 451-7LA11

Siemens S5 6ES5 431 8MA11 6ES54318MA11

Siemens 6SL3 211-0AB17-5UB1 6SL3211-0AB17-5UB1

Siemens 6ES7 331-1KF01-0AB0 6ES7331-1KF01-0AB0 SM331 Analog Input

Spectrum Controls 8000STC-222

NEHB442ASP-N POWERLINK AS POWER INTERFACE MODULE

WS-X4516 Cisco Supervisor Engine V 4516 Control processor

Siemens 6ES7 952-0KF00-0AA0 6ES79520KF000AA0

Siemens S5 PLC Cable PC-TTY 6ES5 734-1BD20 NIB FS

Reliance 14C310U

Schneider Modicon GROUPEAS-HDTA-200 NNB

Schneider Modicon AS-B266-500 USPP ASB266500

Schneider Modicon AS-S290-011 NSPP ASS290011

Schneider Modicon AS-B862

Schneider Modicon AS-B804-116 115VAC Output ASB804116

Modicon MM-16MP-001 Interface Panel AS-040A-003

SIEMENS S5 6ES5464-8ME11 Analog Input Module

SIEMENS 6ES5 482-4UA11 DIGITAL I/O MODULE

SIEMENS S5 6ES5 456-4UA12 Digital Output Module

SIEMENS 6FC5210-0DA20-1AA0 6FC5 210-0DA20-1AA0 SINUMERIK 840D MMC 103 Version B

SIEMENS SINUMERIK 840DE NCU 561.4 6FC5356-0BB14-0AA0 NIB

SIEMENS 6SN1114-0NB01-0AA0 Simodrive 611U Option- Profibus DP3 Version B

SIEMENS SIMODRIVE 611 BOARD 6SN1118-0DJ21-0AA1NIB

SIEMENS 6FC9320-5DB00 6FC93205DB00 Fast Shipping

Advantech PCA-6114P4-C REV.C1

ALLEN-BRADLEY 1771-OB PLC DC OUTPUT MODULE 8 POINT REFU

ABB ADVAC 15kV 1200A AA251777000000P Vacuum Circuit Breaker 5 cyc 15 kV 1200 Amp

ADEPT 10332-48712 PROCESSOR MODULE 040 IDE

6SA8831-5EF40 issue A SIEMENS AC-Supply DRIVE SIMOVERT VC Simovert USV/UPS

960 Altera EPM7064STC44-7 IC

STROMBERG SAFT-164-AIO USPP SAFT164AIO

CUTLER HAMMER 92-01815-03 USPP 920181503

CARRIER HK50AA020 USPP HK50AA020

NEMATRON CORP IWS1634R4 USPP IWS1634R4

MICROSTAR LABORATORIES DAP2400E USPP DAP2400E

FISHER ROSEMOUNT 3095MA3CA0013AA00NABS5 NSPP 3095MA3CA0013AA0

Siemens 6ES5 242-1AA32 -- 6ES52421AA32

Siemens 6ES5-470-4UC12 USPP 6ES54704UC12

SIEMENS 6ES5-180-3AA11 USPP 6ES51803AA11

SIEMENS S5 Interface Module 6ES5 318-8MB12

Siemens 6ES5 315-8MA11 6ES5315 8MA11

Siemens 6ES7901-1BF00-0XA0 TP27 Download Cable FreeShip

SIEMENS touch panel 6AV3627-1QL01-0AX0 TP27-10

Siemens 6ES5431-7LA11

iPhone Android Samsung iPod Bluetooth Interface module Volvo car kit VOL01A3

YOSHIMURA PIM2 PERIPHERAL INTERFACE MODULE HONDA CRF250R 2010-11

Siemens 6ES7 134-4GB01-0AB0 6ES7134-4GB01-0AB0

Siemens OEM-OP37 6AV3 637-7AB16-0AM0 Membrane Keypad

Parker AXL-DRIVE

Schneider Modicon AS-B875-111 Analog Input B877-111 ASB875111

Schneider Modicon AS-521P-007 USPP AS521P007

Schneider Modicon AS-M484-204 USPP ASM484204

Schneider Modicon AS-8535-000 NSPP AS8535000

Schneider Modicon 16 POINT 115V OUTPUT MODULE AS-B804-016 LOT OF 3

Schneider Modicon DEP210/AS-BDEP-210 INPUT MODULE NIB

SIEMENS TI TEXAS INSTRUMENTS 505-4332 INPUT MODULE

Schneider/Telemecanique Inverter ATV312HU15N4 NIB

Siemens Sinamerik Control Panel green 7096SO

Siemens 4700-BDRMC3-11HN Power Meter Software Ver 2.3.0.4 White Digital Readout

SIEMENS Sinumerik 820G 6FC3801-3AC-Z 6FC8504-1AX00 CRT Monitor Operator Panel

Cisco WS-SVC-CMM COMMUNICATION MEDIA MODULE

SIEMENS SIMODRIVE 6SN1145-1BA01-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 #BBE

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 [3]

ADVANTECH PCA-6010 PCA-6010VG PCA6010 in Box

Allen-Bradley 2711-T9C10 ser C rv E 3.15 PanelView 900

ABB 3HAC 5980-1 WRIST COMPLETE 150KG EXCHANGE NO. 6369901-386,

ACCURAY 64829-003 USPP 64829003

A200M5CXXZ1 SIZE5 STARTER 480V COIL

810A16AB ALLEN BRADLEY

SIEMENS 6ES5-948-3UA12 USPP 6ES59483UA12

ASEA BROWN BOVERI 57360001-KG USPP 57360001KG

ALLEN BRADLEY 8600-BP8D USPP 8600BP8D

MEASUREX 05325100 USPP 05325100

HONEYWELL 51304487-150 NSPP 51304487150

ALLEN BRADLEY 150-B24NBDA-J1 NSFP 150B24NBDAJ1

SAFELINE 2813189 FNFP 2813189

Siemens 6ES5-375-1LA61 USPP 6ES53751LA61

SIEMENS 6ES5 451-7LA11 OUTPUT MODULE 6ES54517LA11 6ES5-451-7LA11 REPAIRED

SIEMENS 135U 6ES5 524 3UA13

Siemens PLC 6ES5-340-3KB42/6ES53403KB42

Siemens 6ES7 314-1AG13-0AB0 6ES7314-1AG13-0AB0 in Box

Siemens PLC 6ES5-421-8MA11 6ES54218MA11 6ES5421-8MA11

PWR-4000-DC 4000W DC POWER SUPPLY FOR CATALYST 6500/7600 1YR - ASK 4 Q

GSM/GPRS Modem Pool 16 Ports USB interface Wavecom Module AT Commands Q2403A

Tripp Lite PS/2 Server Interface Module

Siemens 6AV3627-1QL01-0AX0 LCD Display

Siemens Inverter Card 6SE7 090-0XX84-0FJ0

Modicon SW-DO5T-0TA

Schneider Modicon Discrete Input Relay AS-BDEP-210 ++ ++

Schneider Modicon AS-PRTU-252 AC Pwr Sply Ext Temp ASPRTU252

Schneider Modicon AS-E480-904 USPP ASE480904

Schneider Modicon ASWBXT201 Compact Primary Rack AS-WBXT-201

Schneider Modicon AS-B357-001 ASB357001 N90

Schneider Modicon OUTPUT MODULE AS-B820-000

Schneider TSXMFP032P Mem Card

Schneider Modicon TSX PCU1030 TSXPCU1030 PLC Cable

SiemensSinumerik6FC5403-0AA20-1AA06FC54030AA201AA0

SIEMENS 6DC1-006-1BC/6DC1006-1BC CIRCUIT BOARD NIB

SIEMENS Communication Submodule 6DD1688-0AE0 SS5 SURPLUS - Orig. Box

GE/General Electric Communication Module IC600CB516/B

SIEMENS Simodrive LT Modul 80A 6SN1123-1AA00-0DA0

SIEMENS SINUMERIK 6FC5203-0AF02-0AA0 Membrane Keypad fast shipping

SIEMENS Neptune 500 Gallon Chemical Tank with 4 metering Pumps

Allen-Bradley Panelview 1200 Operator Interface 2711-KC1

5KV 200A INDOOR/OUTDOOR MINI LOAD INTERRUPTER LI SWITCH

ABB YM110001SF BOARD ABB PFVK 105A YM110001-SF

A06B-0315-B201#7008 FANUC SERVO MOTORS REMANUFACTURED

75 HP 364TS ODP ELECTRIC MOTOR 3600 PREMIUM Efficient for HVAC or Compressors

RELIANCE ELECTRIC 57552-D USPP 57552D

ALLEN BRADLEY 20BD125A3NNNANC0 USPP 20BD125A3NNNANC0

ALLEN BRADLEY 1756-L55M12 NSFP 1756L55M12

GRAHAM 85-0200-00 NSPP 85020000

WAUKESHA 015-UI USPP 015UI

TELEMECANIQUE VZ3-IM1500M1207 NSFP VZ3IM1500M1207

GE FANUC IC600CP600 USPP IC600CP600

Siemens 6ES5-182-3KB62 USPP 6ES51823KB62

SIEMENS 6ES5 375-0LA15 6ES53750LA15

SIEMENS 6ES5-956-0AA12/6ES5956-0AA12 POWER SUPPLY NIB

Siemens 6ES5 866-0MC23-0Z USPP 6ES58660MC230Z

Siemens 6ES5 521-8MA22 6ES5521-8MA22

Siemens LOGO! power 6EP1 331-1SH01 6EP1331-1SH01

RELIANCE ELECTRIC I/O PROCESSOR MODULE 45C200A

Texas Instruments 305-35T

Spirent Adtech AX/4000 400323 Utopia Interface

VIPA SLIO Remote IO Starterkit 800-1DK10 -Profibus Cable Connectors ET 200S

Siemens C98043-A1260-L1-11

Modicon AS-W190-200

Schneider Modicon Automation AS-P810-000 ASP810000 Power Supply Module

Schneider Modicon AS BDAU 208 OUTPUT MODULE DAU208 NIB

Schneider Modicon AS-BADU-S9 USPP ASBADUS9

Schneider Modicon AS-B829-116

Schneider Modicon PROGRAMMABLE CONTROLLER PC-F984-385 PROM ID AS-C950-114 1008

Schneider Modicon AS-S911-801 ASS911801 Processor

Schneider Graphic Terminal XBTOT4320

SEALED Allen Bradley 1771-IFE /C 1771-1FE PLC-5 Analog Input Module

RELEASE SuperMicro X9SRE-3F MB ※FULL MFR ※

Siemens 6ES7 135-4FB00-0AB0 Analog Output Module

SIEMENS SINUMERIK 810M 6FC3551-1AC-Z

NM-HD-2VE CISCO 2-SLOT IP COMMUNICATIONS ENH. VOICE/FAX NET. MODULE

SIEMENS SIMODRIVE 611 6SN1123-1AA00-0CA2 POWER MODULE 6SN11231AA000CA2 (NIB)

SIEMENS SINUMERIK OP010 6FC5203-0AF00-0AA0 Membrane Keypad

SIEMENS FACTORY SEALED 6FC5203-0AF53-1AB2 6FC52O3-OAF53-1AB2 SINUMERIK OPERATOR

ALLENBRADLEY1771-0AOUTPUTMODULE8POINT120VAC

ALLEN BRADLEY SLC 500 RELAY OUTPUT MODULE 1746 OW16 SERIES D EXCELLENT CONDITON

ABB PST-250-600-70 Softstart 200 hp with Keypad, Disconnect, Starter, Enclosure

A02B-0094-C047 FANUC MONITORS CRT REMANUFACTURED

RSE SIERRA SWITCHGEAR S.O. 13912-1, 400 A AMP, 3 PH, 4 W, EXCELLENT DEAL

MODICON AS-C484-065 USPP ASC484065

ALLEN BRADLEY 1395-B69-C1-P51-X1 USPP 1395B69C1P51X1

HEWLETT PACKARD TEST & MEASURE 16515A USPP 16515A

GE FANUC IC600BF841 NSFP IC600BF841

SIEMENS 6SN1130-1DA11-0BA0 NSFP 6SN11301DA110BA0

SIEMENS 6ES5-243-1AA11 USPP 6ES52431AA11

ALLEN BRADLEY 1785-LT3 USPP 1785LT3

Siemens 6ES5 928-3UA21 6ES59283UA21

Siemens SALE 6ES5948-3UR11 6ES5 948-3UR11

SIEMENS 6ES5-490-8FB11 USPP 6ES54908FB11

Siemens 6ES5 431-8MD11/6ES5431-8MD11 INPUT MODULE XLNT

Siemens SIMATIC S5 8 OUTPUTS

Siemens EM 222 6ES7 222-1BF20-0XA0 EM222 PLC

Schneider Modicon 140CRA21110 MB Drop AC Module

Square D 8997 EQ-5210 MCB-10

Siemens 6ES5752-0AA22 Interface Module -V24 60 DAY WARRANTY/FREE

WE SHIP SAME CISCO WS-C3560X-24T-S CATALYST 3560X-24T SWICTH 1 YEAR

Siemens 6MD1021-0AA00 Sicam Digital Input

Siemens TP270 6AV6545-0CA10-0AX0 Touchscreen Glass

Schneider Modicon TSX Compact AS-BDAU-208 Analog Output

Schneider Modicon AS-BDAP-218 Discreet Output Relay ASBDAP218

Schneider Modicon AS-B820-000 USPP ASB820000

Schneider Modicon TSX Compact AS-BDEA-202 Free Ship

Schneider Modicon AS-P892-000 Remote I/O Processor

Schneider Modicon AS-BDEP-210/ASBDEP210 Input OFFERS ACCEPTED

Schneider Telemecanique XBTGT2220 Opt Interface Panel

SIEMENS 6ES7 134-4FB51-0AB0 INPUT MODULE ANALOG HIGH SPEED +/- 10VD ET2005

S Hp Virtual Conn 8Gb 20port Fibre Chan Mod 572018-B21

SIEMENS Digital Output Module 6ES5456-4UB12 Surplus - Opened Box

SIEMENS SINUMERIK 820 6FC3261-1AC-Z BACKPLA5703749001.51 TESTED WARRANTY

SCHNEIDER TSXSCP114 TSX MICRO COMMUNICATION MODULE

SIEMENS 6SN1161-1CA00-0AA1 18 PIN CABLE

SIEMENS 6SC6-111-2AA00 SIMODRIVE

SIEMENS 6FC5111-0CB02-0AA0 Mixed I/O Module

AllenBradley800MR-NX100BSelectorSwitch2PositionNIBOnly1Left

ALLEN BRADLEY W57 NSPP W57

ABB DSQC211 Power Supply Adaptor Board

ADTEC AX 3000, RF Plasma Generator, Novellus 27-176875-00, very clean

(D7) 1 ALLEN BRADLEY 2711PT10C4D6 OPERATOR INTERFACE (D7)

ITE SIEMENS SLD69400NGT NSFP SLD69400NGT

ACCU SORT AV3700 USPP AV3700

FISHER ROSEMOUNT 36A8448-L5A USPP 36A8448L5A

FANUC A02B-0094-C041 USPP A02B0094C041

ROBERTSHAW DMS-3501 USPP DMS3501

POLYSONICS DCT6088 USPP DCT6088

RELIANCE ELECTRIC 0-51890-3 USPP 0518903

Siemens 6ES5 456-7LA11 DIGITAL OUTPUT

Siemens 6ES5-926-3KU12 USPP 6ES59263KU12

SIEMENS 6ES5-430-4UA12 NSFP 6ES54304UA12

Siemens 6ES5 460-7LA13 Analog Input 6ES5460-7LA13