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近日，工業(yè)自動化領導品牌——臺達成功為某高科動力能源企業(yè)提供中型可編程控制器(PLC) AH500系列解決方案，應用在動力鋰電池激光焊接生產(chǎn)線，達到客戶1臺/分鐘的產(chǎn)能、24點以上的焊接強度要求，提高生產(chǎn)效率，減少人力成本，保證產(chǎn)品焊接質(zhì)量和外觀性的一致，得到客戶的高度贊賞。
　　深圳某知名激光加工設備生產(chǎn)商和某高科動力企業(yè)，是兩家國家重點高新技術企業(yè)。前者為后者設計和生產(chǎn)的動力鋰電池激光焊接生產(chǎn)線，用于動力鋰電池極片焊接，要求1臺/分鐘的產(chǎn)能、24點以上的焊接強度，取代原來傳統(tǒng)的接觸式電阻壓焊方式，以提高生產(chǎn)效率、減少人力使用、保證產(chǎn)品焊接質(zhì)量和外觀的一致性。
　　為滿足客戶的需求，臺達深入該企業(yè)實地考察，由資深專家團隊制定了AH500解決方案，采用臺達中型PLC AH500系列應用于動力鋰電池激光焊接生產(chǎn)線。AH500系列采用DevicetNet遠程I/O，并提供專用線纜和接線板，大大減輕了I/O配線的工作，并兼容眾多廠家儀器、儀表，使I/O信號傳送更加可靠;采用DMCNET總線型運動控制，通信速率達10Mbps，通信距離達15m，高效通信和簡潔配線的同時，也能完成直線/圓弧插補、G代碼、電子凸輪等運動控制，輕松實現(xiàn)鋰電池焊接所需的各種軌跡運行;通過Ethernet網(wǎng)絡將多臺視覺及所需HMI和編程PC連至PLC，實現(xiàn)高效、長距離的通信與監(jiān)控。
　　通過臺達解決方案的實施，不僅滿足了客戶1臺/分鐘的產(chǎn)能，24點以上的焊接強度的要求，同時實現(xiàn)了生產(chǎn)線的機臺與視覺的高效聯(lián)動，多屏一機，就近操作，數(shù)據(jù)同步。
　　該項目摒棄傳統(tǒng)動力鋰電池電極焊接采用接觸式電阻壓焊的方式，改用激光焊接的方式，解決了之前完全靠人工把握動力鋰電池電極焊接時所需的壓力、溫度、時間和位置，造成產(chǎn)品焊接可靠性、產(chǎn)品外觀和焊接效率不一的問題。
　　激光焊接作為一種先進的焊接方式，廣泛適用于薄板件間的焊接，熱變形小。臺達AH500系列在實現(xiàn)激光焊接自由軌跡示教和連續(xù)運行要求上的成功應用，能夠取代部分軸卡或?qū)Ｓ每刂破髟谶@方面應用的市場，又同樣適用于其他行業(yè)激光焊接方面的應用;推而廣之，適用于所有需要自由軌跡示教并連續(xù)運行的場合，或需要與多臺視覺、多臺HMI或多臺PC等通信的場合。

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