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　　燕山石化公司合成橡膠凝聚裝置的儀表控制系統(tǒng)原由常規(guī)儀表構(gòu)成，且全是其他裝置更換下來(lái)的舊表，故障率較高。為了提高自動(dòng)化水平，增強(qiáng)儀表控制系統(tǒng)的可靠性，我們對(duì)其進(jìn)行了改造，淘汰了控制室內(nèi)的所有常規(guī)儀表，改用DCS。
　浙大中控公司的SUPCON JX-300X DCS充分利用了最新信號(hào)處理技術(shù)、高速網(wǎng)絡(luò)通信技術(shù)、可靠成熟的先進(jìn)控制算法，使其兼具了高速可靠的數(shù)據(jù)輸入輸出運(yùn)算、過(guò)程控制和PLC聯(lián)鎖邏輯控制功能，獲得了廣泛的應(yīng)用，特別是其性能價(jià)格比優(yōu)于同等規(guī)模的常規(guī)儀表系統(tǒng)，成了我們儀表改造首選的產(chǎn)品。
　　二 工藝流程簡(jiǎn)介
　　凝聚裝置采用水蒸氣蒸餾、濕法脫氣的原理，脫去膠液中的溶劑油?，F(xiàn)有兩條生產(chǎn)線，每條線包括膠罐系統(tǒng)、凝聚釜系統(tǒng)、尾氣回收系統(tǒng)。每條生產(chǎn)線有4個(gè)膠罐，根據(jù)膠液熔融指數(shù)的不同，不同膠罐中的膠液按相應(yīng)的比例混配，保證膠液熔融指數(shù)合格。合格的膠液送至凝聚釜，根據(jù)水蒸氣蒸餾、濕法脫氣的原理，采用等壓不等溫的雙釜水析凝聚技術(shù)，把溶劑油和膠分離。凝聚釜分離出來(lái)的溶劑油尾氣由尾氣回收系統(tǒng)回收再利用。
　　三 DCS配置
　　JX-300X DCS由一個(gè)多功能站、一個(gè)操作站、一個(gè)控制站和過(guò)程控制網(wǎng)絡(luò)組成，系統(tǒng)結(jié)構(gòu)如圖1。
護(hù)工具。操作站是操作人員完成生產(chǎn)過(guò)程監(jiān)控管理任務(wù)的平臺(tái)。
　　多功能站和操作站的硬件組成是完全一樣的，包括工控PC機(jī)、CRT、鼠標(biāo)、鍵盤(pán)、網(wǎng)卡、專用操作員鍵盤(pán)、操作臺(tái)等。
　　控制站完成整個(gè)工業(yè)過(guò)程的實(shí)時(shí)監(jiān)控功能，由主控制卡、數(shù)據(jù)轉(zhuǎn)發(fā)卡、I/O卡件、供電單元等組成?？刂普镜母鞣N卡件均可冗余配置，為了增加系統(tǒng)的可靠性，我們對(duì)控制站的主控制卡、數(shù)據(jù)轉(zhuǎn)發(fā)卡進(jìn)行了冗余配置，控制回路的I/O卡件也采用冗余配置。表1列出了控制站的硬件，表2為系統(tǒng)的I/O信號(hào)及卡件配備表。

SIEMENS OFFER & WIN 6SN1111-0AA01-0BA1

SIEMENS 6SN1123-1AA00-0AA0 Simodrive LT-Module

SIEMENS SINUMERIK 6FC5203-0AF00-0AA1 Membrane Keypad- OP010 0P010free ship

SIEMENS MOORE MICRO 352 352BA11NNC SINGLE LOOP DIGITAL PROCESS CONTROLLER PANEL

ALLENBRADLEY1756-OA8FACTORYSEALEDCONTROLLOGIXOUTPUTMODULE.

ALLEN BRADLEY X-325851 NSFP X325851

AB,ALLEN-BRADLEY BULLETIN GMC DIGITAL SERVO CONTROR 10KW 1394 ,AXIS 10KW,F5

AC Power AFC-11010A Single Phase In Single Phase Out Power Suppy

A06B-0759-B200#C100 FANUC AC SERVO SPINDLE REMANUFACTURED

75HP 3PH 460V VFD TECO WESTINGHOUSE VARIABLE FREQUENCY DRIVE N3-475-N1

REXROTH 0-608-830-208 USPP 0608830208

ALLEN BRADLEY 6160-T53 USPP 6160T53

ALLEN BRADLEY 2711-B6C1 NSFP 2711B6C1

INDRAMAT MDD093C-N-040-N2M-110GB0 NSFP MDD093CN040N2M11

YASKAWA ELECTRIC JANCD-SV02C USPP JANCDSV02C

WESTINGHOUSE PUM-2 NSPP PUM2

KAWASAKI 10946AC1G5 USPP 10946AC1G5

Siemens 6ES5-250-1AA31 USPP 6ES52501AA31

SIEMENS 6ES5 380-7AA12 6ES53807AA12

SIEMENS PLC CABLE S5 32M 6ES5-705-5CD21 6ES57055CD21

Siemens CABLE 301-310 304-314/324 1M PN 6ES5 721-0BB60

Siemens 6ES7 193-1CL00-0XA0 6ES7193-1CL00-0XA0 in Box

Siemens OP17 6AV3617-1JC00-0AX1 Membrane Keypad

RELEASE SuperMicro X9SRE-3F MB ※FULL MFR ※

Texas Instruments 510-1101

Sunpak NE 1AF Interface Module

Tyan S8236GM3NR-IL Socket G34 AMD SR5690/SP5100 Chipset EEB Motherboard

Siemens CPU 312 6ES7 312-1AE13-0AB0 CPU312 NIB FreeShip

Modicon FM-1800-000

Schneider Modicon /Schneider AS-B865-001/ASB865001 NICE

Schneider Modicon ASB828016 SEALED 5V 16 point Output Module AS-B828-016

Schneider Modicon AS-BDEP-217 NSFP ASBDEP217

Schneider Modicon AS-BDEP-210 8 Point 115VAC INPUT ASBDEP210

Schneider Modicon -AS-521P-106

Schneider Modicon DEP-209/AS-BDEP-209 115VAC Input

Schneider Telemecanique ATV58 Inverter Operator Panel

Schneider Input Module DEP210 AS-BDEP-210 13406

QLogic InfiniBand 12005-PT16 16-Port 40 Gbps QDR Pass-Thru Module for Dell

SIEMENS 6ES5-453-4UA12/6ES5453-4UA12 OUTPUT MODULE NIB

SIEMENS 6DD1601-0AE0 PROCESSOR MODULE PG16

Mercedes W211 W220 W215 Communication Control Module ECU WO Voice System

SIEMENS SIMODRIVE 6SN1123-1AA00-0DA2

SIEMENS SINUMERIK 840D/DE NCUBOX 6FC5247-0AA00-0AA2

SIEMENS /MOORE 39ACM24BEN/A5E00282001 ADVANCED CONTROL MODULE XLNT

Allen-Bradley SLC-500 TRIAC OUTPUT MODULE 85 - 265VAC 50/60Hz 1746-OA16 Ser. D

Allen Bradley SLC 500 1746-0A16 Series B Output Module

ABB ROBOTICS SERVO MOTOR,PS130/6-120-P-PMB-4102

A06B-0147-B084#7008 FANUC SERVO MOTORS REMANUFACTURED

0-51851

NITTA PCF-2210R NSFP PCF2210R

ALLEN BRADLEY 1756-L62 NSPP 1756L62

ALLEN BRADLEY 1336F-BRF100-AA-EN-HAS2 USPP 1336FBRF100AAE10

GENERAL ELECTRIC CR206G022ZAEA NSFP CR206G022ZAEA

SYMAX 8020-SCP-444 USPP 8020SCP444

SIEMENS FD63B250 USPP FD63B250

BENTLY NEVADA 19002-70-100 NSPP 1900270100

Siemens 6ES5 947-3UA22 6ES5947-3UA22 XLT

Siemens Simatic S5 6ES5470-7LA12 6ES54707LA12 Analog

SIEMENS 6ES5721-0CC00 6ES5 721-0CC00 20M XLNT

Siemens 6ES5 491-01B11 USPP 6ES549101B11

Siemens 6AV6 640-0CA01-0AX0 TP170 MICRO ping Worldwide

SIEMENS LOGO 230R 6ED1 052-1FA00-0BA0 6ED10521FA000BA0

S Hp Virtual Conn 8Gb 20port Fibre Chan Mod 572018-B21

Telemecanique LA1-LCO8OBD

SIEMENS S5 6ES5 306-7LA11 IM306 Interface Module

Wago 758-874/000-112 WAGO-I/O-IPC-C6 Linux 2.6 codesys visu CANopen master

Siemens 6SE7041-8EK85-0LA0 C98043-A1695-L Control Board

Modicon AS-M680-116

Schneider Modicon AS-B875-002 ASB875002 Free Ship

Schneider Modicon ASB83803224 VDC Output Module AS-B838-032

Schneider Modicon AS-B872-002 ANALOG OUTPUT ASB872002

Schneider Modicon Telemecanique TSX08CD12M8AS PLC in box

Schneider Modicon Cyberline 1000A Servo Drive DR-1005-000 Rev B_0000223_AS-899A-100

Schneider Modicon AS-J200-001 Expander Unit w/Connector AS-IS

SCHNEIDER ELECTRIC ZB4BW0G31 INDICATOR LED PANEL MNT GREEN 120V

SIEMENS 6ES5 431-8MA11 INPUT MODULE 24VDC

Rigol Function/Arbitrary Waveb Generator DG2041A 40M

SIEMENS A5E00159514 PANEL TOUCH SCREEN

SIEMENS SINUMERIK HANDWHEEL 6FC9320-5DC00 NENIB

Reliance 57C-380 Communications Module DC5 Passive Tap

SIEMENS Drive 6SN1145-1BB01-0BA1 6SN11451BB010BA1

SIEMENS SINUMERIK 840D/DE NCU 572.5 6FC5357-0BB25-0AA0 NIB

SIEMENS 6FC3988-7AH13 Display Unit

AllenBradley2711E-T10C6PanelView1000ETouchscreenOperatorInterface

Allen Bradley TTL Output Module 1771-OGD WARRANTY

ABB IRB 2400 SER 24-29111 ROBOT S4C PLUS CNTRLR TEACH PENDANT W/ MATCHED SET

Advanced Fiber Solutions AF-DR525-C0 1310/1550nm Single Mode Compact OTDR,

(Q1-4) 1 EUROTHERM DRIVE 590DC/00/000 955D-8R752 DRIVE Q1-4

MEASUREX 51305701-100 USPP 51305701100

ALLEN BRADLEY 1336F-BX040-AA-EN-HAS2-L6 USPP 1336FBX040AAENHA

GE FUJI 6KP1123060X9B1 NSFP 6KP1123060X9B1

FANUC A16B-2200-0841 USPP A16B22000841

SIEMENS 6ES5-188-3UH51 NSFP 6ES51883UH51

RELIANCE ELECTRIC 603515-5A USPP 6035155A

SIEMENS 6SL3-126-2TE21-8AA3 NSFP 6SL31262TE218AA3

Siemens 6ES5 470-7LC13 -FS- 6ES54707LC13

Siemens 6ES5-951-7LD12 USPP 6ES59517LD12

SIEMENS 6ES5-441-7LA12 USPP 6ES54417LA12

Siemens 6ES5 095-8MA03 PLCS5-95U COMPACT UNIT

Siemens S5 6ES5-931-8MD11

Siemens C98043-A1604-L1-5

Siemens 6ES5 464-8MC11 6ES54648MC11

Square D 8030 COM-241

port Standard Interface Module MM2000 4-Axis

WS-C2960-24-S Cisco Catalyst 2960-24-S Switch 24 ports managed

SIEMENS 6ES7331-7PF10-0AB0 6ES7 331-7PF10-0AB0 NIB

Siemens Sinumerik 805 6FC4100-1AA00-Z

Schleicher UBA 32/2A C 31409245 713 095

Schneider Modicon ASM84A001 Gould Controller AS-M84A-001

Schneider Modicon AS-B554-000 USPP ASB554000

Schneider Modicon AS-W802-001 USPP ASW802001

Schneider Modicon AS-BMOT-202

Schneider Modicon AS-B828-016 Output Module 5V TTL 16 Point

Modicon AEG MM-PMC2-100 Industrial Computer XLNT

SIEMENS DIGITAL INPUT MODULE 6ES5 434-7LA12

Several 2011 date FW Rev K

Siemens OP17 OP 17-DP 6AV3 617-1JC20-0AX1 6AV3 6171JC200AX1

SIEMENS Sinumerik 6FC5147 0AA05 0AA0 6FC51470AA050AA0

STANDARD COMMUNICATIONS CELLULAR MODULE CMM7700-311

SIEMENS 6SN1123-1AA00-0BA0 SIMODRIVE LT-MODUL 6SN11231AA000BA0

SIEMENS 6SN2132-0AA11-1BA0 Simodrive Posmo-A Motor WOW

SIEMENS 6FC5-247-0AA11-0AA1 USPP 6FC52470AA110AA1

Advantech UNO-2160-G1

ALLEN-BRADLEY 160-BA03NPS1 1HP 460VAC CONTROL

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88265

ADEPT TECH 10332-48712 USPP 1033248712

(2) Baldor Flux Vector Adj Speed Drives & (2) Motors

INDRAMAT DDS2.1-W150-DA01 USPP DDS21W150DA01

TELEMECANIQUE TSX-SCM-2014 USPP TSXSCM2014

EUROTHERM DRIVES 590C0350910 USPP 590C0350910

CUTLER HAMMER ECN2232AAG NSFP ECN2232AAG

RELIANCE ELECTRIC 0-54200-2 NSFP 0542002

MODICON MM-PMA1-30S NSFP MMPMA130S

ITE SIEMENS HF364N-R NSPP HF364NR

Siemens 6ES5 318-8MC12 6ES53188MC12

Siemens 6ES5-544-3UB11 USPP 6ES55443UB11

SIEMENS 6ES5-375-0LA21/6ES5375-0LA21 MEMORY SUBMODULE XLNT

Siemens 6ES5 375-0LA15 6ES5375-0LA15 Memory Card FS

Siemens AI 10V 6ES5465-4UA13

Siemens 6RA70 Controller Board A7002-L1

Siemens TP270-6 6AV6545-0CA10-0AX0 Touch Glass

Siemens 6ES7214-1BC01-0XBO

Lucent T939A Optical Interface SI3 OC12 FT-2000 PDM-2000 OC3 Module

YAMAHA M7CL-48ES SB168-ES Mixer Snake Package

Siemens 6ES7 232-0HB00-0XA0 6ES7232-0HB00-0XA0 in Box, Seal opened

SIEMENS OP7 6AV3607-1JC20-0AX1 Membrane Keypad

Reliance 0-51829-2

Schneider Modicon AS-B579-001 COUNTER MODULE HI-SPEEDINCOMPLETE

Schneider Modicon AS-9508-000 USPP AS9508000

Schneider Modicon AS-P421-112 USPP ASP421112

Schneider Modicon AS-B551-000 NSPP ASB551000

Schneider Modicon AS-884A-311 Processor Module AS884A311 UVG

Modicon Square D XBT P022110 XBTP022110 Oper Interface

Siemens Simatic S5 Input Module 6ES5 430-7LA11 6ES54307LA11

Siemens 6ES7 331-7SF00-0AB0 SIMATIC SM 331 ANALOG INPUT

Siemens Simatic OP37 Operator interface Computer 6AV3637-1MLOO-OFXO

SIEMENS 1P 6FC5247-0AA00-0AA2 Sinumerik 840D NCU-BOX 13A 6FC52470AA000AA2 UEX

SIEMENS SINUMERIK OP 010S 6FC5203-0AF04-0AA0 NIB

SIEMENS 6SN1123-1AA00-0BA0

SIEMENS SIMODRIVE 6SN1123 6SN1123-1AA00-0DA2 611 611U

SIEMENS CONTROLLER CARD 6FC5357-0BB11-0AE0

Advantech TPC-1260TE

ALLEN-BRADLEY 2711-B5A2 Panelview 550 Series F ! WOW !

ABB ACH 500 VARIABLE FREQUENCY DRIVE

Acterna JDSU TTC T-BERD FST-2000 FST-2510 FST 2510 Gig

6ES7147-2AB01-0XB0 Brand , Factory Sealed,

86001970Y ALLEN BRADLEY CONTROLLERS REMANUFACTURED

SIEMENS 6SE7-034-6EE85-1AA0 USPP 6SE70346EE851AA0

BALDOR ID15H230-EO USPP ID15H230EO

ATLAS COPCO D312-DS7 USPP D312DS7

MODICON AS-884A-101 NSFP AS884A101

INDRAMAT TVM2.1-050-W1-115 USPP TVM21050W1115

BARBER COLMAN GCM-84211-001 USPP GCM84211001

YAMAHA S028M72030000 NSFP S028M72030000

Siemens 6ES5-451-7LA12/6ES5451-7LA12 OUTPUT MODULE NIB

SIEMENS 6ES5 726-0BF00 6ES57260BF00

SIEMENS S5 6ES5 441-8MA11 W/Bus Module700-8MA11

Siemens S5 Memory Submodule 6ES5 376-0AA11 37355

SIEMENS 6ES7-133-0BH01-0XB0 6ES71330BH010XB0 FreeShip

SIEMENS SC6000

Siemens 3VU1300-0MJ00

HORNER HE300GEN100D GENIUS INTERFACE MODULE RFB

Wells Fargo Alarm SRX-2 ADDRESSABLE INTERFACE MODULE

Siemens 6ED1055-1NB10-0BA0 6ED10551NB100BA0 NIB

Siemens LOGO! DM16 230R 6ED1 055-1FB10-0BA0 NIB

Omron C2000H-CPU1-E2V1

Schneider Modicon AS-J375-010 Modbus Adapter ASJ375010 Mod Bus

Schneider Modicon AUTOMATION TSX COMPACT ADU 205/AS-BADU-205 ANALOG INBIN 63

Schneider Modicon AS-HDTA-200 NSFP ASHDTA200

Schneider Modicon MODICON/ AS-B806-032/AS-8713-000 OUTPUT MODULE 120VAC XLNT

Schneider Modicon AS-H827-209

Schneider Modicon Subrack AS-HDTA-202

TELEMECANIQUE TSXAEZ414

Schneider TELEMECANIQUE TSX-SCM-2146 TSXSCM2146

SIEMENS TI TEXAS INSTRUMENTS OUTPUT MODULE 500-5011

Siemens 6AV3515-1MA22-1AA0 6AV3 515-1MA22-1AA0 SIMATIC OP15/C2 Operator Panel

SIEMENS SINUMERIK 6FX1118-4AA01 CONTROL CARD

FARADAY Ci-2 401354 Communications Interface Module MPC-2000

SIEMENS Simodrive Rack - 6SC6101-4A-Z

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU-BOX 6FC52476FC53572ZR

SIEMENS 15747-130 SERVO PEN MOORE RECORDER

Allen-Bradley AB 2706-E43J64B1 DataLiner DL40 PLC Operator Interface

ABB (9628A33G02) VIZ-12 2000 VA 21000/21000Y Potential Transber, Surplus

AC TECHNOLOGY 25HP 480VAC MOTOR DRIVE Q25025E-736

A06B-6050-H005 FANUC SERVO DRIVE AC 30/2000

8 AMAT 0020-23277 Lower shields, SST, 8 inch, 101%Tin PA

SAFTRONICS GP10E9ST34060B1 USPP GP10E9ST34060B1

ALLEN BRADLEY 6180-FLIEHLDZHZZ NSPP 6180FLIEHLDZHZZ

ALLEN BRADLEY 2711-PK7C6A1 USPP 2711PK7C6A1

INDRAMAT TDM2.1-30-300-W0 USPP TDM2130300W0

YOKOGAWA DX204P-2-2 NSPP DX204P22

XYCOM PM9403T USPP PM9403T

LENZE EVS9321-ES USPP EVS9321ES

Siemens 6ES5-300-5CA11 NSPP 6ES53005CA11

SIEMENS 6ES5 420-7LA11 6ES54207LA11

SIEMENS S5 6ES5 304-3UB11 IM304 INTERFACE

Siemens CPU Module 115U 6ES5 941-7UB11 WOW

Siemens 6ES7 214-1AD21-0XB0 6ES7214-1AD21-0XB0 FreeShip

Siemens OP27 6AV3 627-1JK00-0AX0 Operator Display Panel

RELEASE SuperMicro X9DRL-IF Motherboard FULL MFR

Texas Instruments 565-2120

TEKTRONIX LOGIC ANALYZER EXPANSION INTERFACE MODULE

TV One C2-8130 Corio2 12x2 DVI-U Seamless Switcher

Siemens DCS Module 6DS1223-8AC