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　自動計量灌裝機分清洗和灌裝兩種工作模式。清洗模式下，點啟動按鈕后系統(tǒng)經過定位、備壓然后注酒，只是此時系統(tǒng)不會測量灌裝的酒量，直到人為點擊停止按鈕。灌裝模式下有兩種模式可選：定容模式和計量模式。前者根據(jù)啤酒桶的容積進行灌裝，當滿桶時通過導流閥將浮球頂起灌裝結束;后者通過流量計給定的脈沖進行計量計算，當數(shù)值達到設定容積以后灌裝結束。實現(xiàn)方式如下：
　　(1) 流量計。本系統(tǒng)是雙桶灌裝系統(tǒng)，采用了兩個流量計，流量計給 PLC 的是單相脈沖信號，106 個脈沖為 1L，據(jù)此將系統(tǒng)中設定的灌裝容量轉換成容量脈沖數(shù) ( 容量脈沖數(shù) =106× 灌裝容量 )，然后將實際的灌裝量與設定的灌裝容量進行比較控制注酒閥的開閉;
　　(2) 高速計數(shù)器。S7-200 SMART 集成了 4 路高速計數(shù)器，在本系統(tǒng)中只使用了 HSC0 與 HSC1 兩個高速計數(shù)器，占用 I0.0 和 I0.1 兩個輸入點。由于是單相計數(shù)，選擇工作模式 0 即可。Micro/WIN SMART 集成了 HSC 向導，在向導中直接選擇 HSC0、HSC1。由于系統(tǒng)默認模式 0，直接點擊生成按鈕，便生成兩個高速計數(shù)程序 (HSC0_INT 與 HSC1_INT);
　　(3) 高速計數(shù)編程。主程序中僅需用 SM0.1 或沿觸發(fā)調用生成的子程序一次即可，然后可以在 HC0 和 HC1 讀出當前的脈沖數(shù)，然后在程序中比較計算。至于內部復位高速計數(shù)器，只需用沿觸發(fā)調用生成的子程序一次，程序圖如圖 2 所示：
　5.2 HMI 畫面設計
　　(1) 參數(shù)畫面如圖 3 所示：可設定定位時間、備壓時間、灌裝容量、灌裝系數(shù)及選擇清洗及灌裝模式，可實現(xiàn)灌裝的數(shù)量及灌裝的總容積，并且用戶可在非工作狀態(tài)及開鎖的情況下清除;
　(2) 灌裝畫面如圖 4 所示：可顯示當前灌裝的工作模式、設備的工作狀態(tài)及灌裝量，能夠動態(tài)顯示定位及當前的灌裝量。
　S7-200 SMART 基本指令執(zhí)行時間達 0.15μs，CPU 本體集成了以太網口，只需普通的網即可下載和調試程序，最大限度的降低編程電纜的成本，也非常容易獲取。 SMART LINE 觸摸屏相比第一代有很大的提高，顏色更加豐富，增加了以太網接口，無論是下載程序還是與 PLC 通訊都比較方便。
　　STEP 7-Micro/WIN SMART 軟件相比其它軟件非常的小巧，兼容性非常好，可以打開 S7-200 的程序。向導功能有了很大的改進，相比傳統(tǒng)的向導操作更加靈活，比如高速計數(shù)器向導，可同時對多個高速計數(shù)器進行設置，可在同一頁面下顯示，能同時生成多個計數(shù)程序。其次軟件的窗口設計非常實用，比如將“變量表”、“符號表”、“狀態(tài)圖表”、“數(shù)據(jù)塊”、“輸出窗口”、“交叉引用”功能都做成了單獨的窗口，點擊相應的標簽便可自由切換。這些窗口可以與程序編輯界面同時顯示，在編程調試時非常實用。

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