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　　Mother Earth Brewing Co. 在愛達(dá)荷州博伊西附近新建立一家擁有 50 個酒桶、四條灌裝線的工藝啤酒廠，首席釀酒師 Chris Baker 必須確保新工廠保持靈活性，并幫助公司不斷增加啤酒品類。
　　該工藝啤酒廠將過程、釀酒廠和管道工程設(shè)計工作交給 Paul Mueller Co. 負(fù)責(zé);而由羅克韋爾自動化解決方案合作伙伴 Stone Technologies 負(fù)責(zé)過程自動化部分。
　　新系統(tǒng)必須可以處理多種配方。一般情況下，Mother Earth Brewing Co. 一周可釀造七種啤酒，一年可釀造 60 或 70 種啤酒。
　　憑借配方靈活性的優(yōu)勢，過程自動化系統(tǒng)可以處理能源回收、獨立于過程參數(shù)的工藝路徑以及創(chuàng)新的 CIP 方法。同時還需要考慮到擴建問題，并提供處理多種非釀造任務(wù)的功能，所有這些功能都提供面向非技術(shù)用戶的信息驅(qū)動界面。
　　可靠、可重復(fù)、靈活多變
　　自動化系統(tǒng)可以使精釀啤酒質(zhì)量更可靠、更具可重復(fù)性 - 而不緊緊是完成一些技術(shù)含量不高的任務(wù)。但您仍然可以提供細(xì)致準(zhǔn)確的經(jīng)驗，釀酒師需要具備這項能力以保持啤酒釀造工藝。
　　Mother Earth 的系統(tǒng)使用定序器對象進行順序控制，使用批次調(diào)度程序進行調(diào)度和設(shè)定啟動時間，并為非釀造操作(包括 CIP)設(shè)定單獨的參數(shù)值。由于所有的控制功能都相同，CIP 順序可以使用與釀造過程相同的定序器對象指令。
　　過程控制系統(tǒng)使用容器作為清洗設(shè)備，而非單獨的 CIP 成套設(shè)備。過程設(shè)備具有清洗一個、觸發(fā)下一個、添加腐蝕性沖洗等循環(huán)周期。他們可以同時清洗所有四個回路，這是 CIP 成套設(shè)備無法做到的。
　　現(xiàn)在，Mother Earth Brewing Co. 發(fā)現(xiàn)釀酒槽是瓶頸問題，如果增加一個，則可能需要更多的泵和閥門。
　　該項目的經(jīng)驗教訓(xùn)包括，從功能規(guī)范創(chuàng)建過程，到出廠驗收測試 (FAT)、檢驗、水定量以及調(diào)試，都應(yīng)盡早讓客戶全面參與。這有助于讓客戶盡快獲得所有權(quán)。
　　對于 Mother Earth 來說，PlantPAx 系統(tǒng)為用戶提供直觀的界面，便于他們無需了解 PLC 編程即可控制生產(chǎn)過程。
　　然而，無論對功能規(guī)范做了如何詳盡的規(guī)劃，啟動期間總是需要進行修改。
　　Mother Earth Brewing 發(fā)現(xiàn)定序器對象和 PlantPAx 系統(tǒng)可以很快地進行這些修改，通常無需打開 PLC 程序。
　　在 2016 年于喬治亞州亞特蘭大舉行的過程解決方案用戶組 (PSUG) 大會上，Mother Earth Brewing Co. 的首席釀酒師 Chris Baker 以及 Stone Technologies, Inc. 的項目經(jīng)理 Ryan Williams 提出，“新安裝的 PlantPAx 系統(tǒng)既能保持精釀啤酒的釀造工藝又能實現(xiàn)過程自動化”。

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