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　　新浦化學(泰興)有限公司系新加坡新浦化學私營有限公司全資子公司，位于泰興經濟開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經過數次擴建和發(fā)展，現有年產75萬噸離子膜燒堿裝置、年產50萬噸氯乙烯裝置、年產32萬噸苯乙烯裝置、年產18.5萬噸硝基苯裝置、年產13萬噸苯胺裝置和自備熱電廠。現投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設110萬噸/年輕烴綜合利用項目;成立新浦化學(倉儲)有限公司，建設40萬立方米輕烴倉儲項目。
　　新浦化學已經采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計、PH計、色譜等產品。本項目中，橫河電機(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產。經過一段時間的使用后，由于舊系統(tǒng)設備老化，后經過雙方技術確認后決定更換為橫河電機的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個裝置，總點數為1800點。項目面臨的挑戰(zhàn)是，要在保持原先現場電纜和機柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當時橫河電機最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統(tǒng)中導出。橫河電機必須在規(guī)定時間內獨立完成軟硬件的調研工作，確保控制功能的完整性和一致性。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(中國)有限公司成立了由工程、技術、營業(yè)人員組成的專門項目組，借助橫河電機自主開發(fā)的系統(tǒng)升級工具，對該項目實施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統(tǒng)軟硬件調研的工作效率，也保證了項目的質量。通過用戶的積極配合和橫河電機的共同努力，加強工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩(wěn)運行至今。

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Advantech PCA-6006 CPU Main Board REV B2

Allen-Bradley PanelView 2711-TC1 Series E

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AB 1336E-B015-AA-EN 460V 15HP IMPACT DRIVE QUANTITY TESTED

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75 HP ELECTRIC MOTOR 1200 RPM 405T FRAME NEMA PREMIUM EFFICIENT SEVERE DUTY

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TEXAS INSTRUMENTS PLC VPU500-3104 USPP VPU5003104

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RELIANCE ELECTRIC 61C-350 USPP 61C350

Texas Instruments 500-2151

Spirent Adtech AX/4000 401381 L3 Gigabit MM Interface

VIA Artigo A2000 Barebones Storage Server 1.5 GHz VIA C7-D Brand

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Modicon AS-W510-002

Schneider Modicon Automation AS-BDEP-216 Discrete Input -

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Schneider Modicon AS-BDAP-112 USPP ASBDAP112

Schneider Modicon ASB872002 Excellent Analog OUT Module AS-B872-002

Schneider Modicon Automation Output Module DAP 210/AS-BDAP-210

Schneider Modicon AS-W801-006 ASW801006 Extender Cable NIB

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SCXI Accelerometer Input Modules NI SCXI-1531

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Schneider Modicon TSX COMPACT DISCRETE OUTPUT AS-BDAP-210 4

Schneider Modicon ASBDAP210 AS-BDAP-210Compact output

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ABB E2N-A16 600V 2000A PR121/P L/S/I INSULATED CASE CIRCUIT BREAKER

Adtech AX4000 LOADED WITH CARDS

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Reliance 45C940

Schneider Modicon GOULD B805 AS-B805-016 INPUT MODULE 115 V AC

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Schneider Modicon AS-S908-021 USPP ASS908021

Schneider Modicon AS-B883-101

Schneider Modicon AS-B807-032 120VAC INPUT

MODICON AS-BDAP-210 DISCRETE OUTPUT MODULE

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Advantech PCI-881 REV.3 board

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6SE7033-7TG60 SIEMENS MASTERDRIVE 370AMP 200kW 510-620VDC VECTOR CONTROL

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SYMAX 8030-RIM-123 NSPP 8030RIM123

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KALATEL INTERFACE MODULE

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Potter and Brumfield CB-1001B-70

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