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　煤氣在使用過程中容易產(chǎn)生管網(wǎng)壓力波動(dòng)，存在不安全因素。煤氣柜作為調(diào)劑煤氣供應(yīng)、減緩管道波動(dòng)的有效方法，在冶金和化工等行業(yè)得到了廣泛的應(yīng)用。煤氣柜可以有效回收放散煤氣，充分合理利用企業(yè)內(nèi)部的附產(chǎn)煤氣，調(diào)節(jié)管網(wǎng)壓力。作為煤氣這個(gè)危險(xiǎn)性氣體的“歸宿”，煤氣柜的安全運(yùn)行對(duì)于全廠的生產(chǎn)安全具有重要意義。
　　山東金能科技股份有限公司是一家綜合性化工企業(yè)。多年來，公司秉承 “資源高效、綠色低碳”的循環(huán)發(fā)展理念，以技術(shù)創(chuàng)新為驅(qū)動(dòng)、以資源高效利用為導(dǎo)向，打造了區(qū)別業(yè)內(nèi)其他企業(yè)的循環(huán)經(jīng)濟(jì)產(chǎn)業(yè)鏈，構(gòu)建了資源利用、產(chǎn)品結(jié)構(gòu)、技術(shù)裝備、環(huán)保模式四大差異化的盈利模式，實(shí)現(xiàn)了煤化工與精細(xì)化工的科學(xué)整合，做到了資源利用最大化與資源利用價(jià)值最大化。
　　由于金能科技現(xiàn)有的30000m2煤氣柜控制系統(tǒng)在設(shè)計(jì)時(shí)不具備硬件的冗余、容錯(cuò)和復(fù)雜邏輯判斷等功能，當(dāng)現(xiàn)場(chǎng)儀表出現(xiàn)顯性故障時(shí)，極易造成工藝事故。為提高全廠的安全水平，金能科技決定利用冗余控制技術(shù)，升級(jí)現(xiàn)有的煤氣柜監(jiān)控系統(tǒng)。
　　挑戰(zhàn)
　　煤氣柜監(jiān)控系統(tǒng)是智能自動(dòng)化儀表技術(shù)、自動(dòng)化控制系統(tǒng)、計(jì)算機(jī)技術(shù)和網(wǎng)絡(luò)技術(shù)等多種技術(shù)的結(jié)合，涉及到多方面的知識(shí)。新系統(tǒng)的設(shè)計(jì)需要重點(diǎn)解決現(xiàn)有系統(tǒng)面臨的以下三方面問題：
　　 故障安全：原有系統(tǒng)配置不能夠排除當(dāng)現(xiàn)場(chǎng)儀表出現(xiàn)故障或假液位造成的顯性故障，易造成工藝事故。
　　 傳感器的獨(dú)立設(shè)置：對(duì)參與聯(lián)鎖的各個(gè)傳感器(如活塞高度、氣柜內(nèi)壓力等值)配置為單臺(tái)測(cè)量，未使用不同的測(cè)量方式，不符合傳感器冗余設(shè)置三選二的原則。
　　 硬件的冗余、容錯(cuò)：模塊前期設(shè)計(jì)時(shí)，未考慮PLC模塊的冗余、容錯(cuò)設(shè)計(jì)，如發(fā)生儀表的損壞、模塊損壞、電源異常斷電等故障時(shí)，極易造成工藝事故。
　　解決方案
　　針對(duì)金能科技干式煤氣柜實(shí)際情況，基于羅克韋爾自動(dòng)化組態(tài)技術(shù)和人機(jī)界面檢測(cè)技術(shù)，金能科技構(gòu)建了現(xiàn)代化的煤氣柜監(jiān)控系統(tǒng)，并與原有控制系統(tǒng)實(shí)現(xiàn)了無縫的融合與兼容。
　　項(xiàng)目總體實(shí)施過程包括五個(gè)步驟：氣柜監(jiān)控監(jiān)測(cè)系統(tǒng)總體的方案設(shè)計(jì);氣柜監(jiān)測(cè)系統(tǒng)邏輯關(guān)系模型的建立;冗余、容錯(cuò)目的的達(dá)成，及數(shù)學(xué)模型的建立;完成氣柜監(jiān)測(cè)系統(tǒng)軟件部分的組態(tài)設(shè)計(jì)與開發(fā);最終系統(tǒng)的聯(lián)調(diào)聯(lián)試以及持續(xù)改進(jìn)。
　　新系統(tǒng)采用由羅克韋爾自動(dòng)化PLC冗余控制系統(tǒng)結(jié)構(gòu)，基于ContrlNet協(xié)議、工業(yè)以太網(wǎng)協(xié)議等通信方式，實(shí)現(xiàn)了傳感器、電源、控制單元以及通信的冗余設(shè)置，控制精度達(dá)到毫秒級(jí)，保證系統(tǒng)安全可靠運(yùn)行?？梢酝瓿蓪?duì)現(xiàn)場(chǎng)活塞高度、氣柜內(nèi)部壓力、油槽液位、頂部泄漏量的數(shù)據(jù)的采集和進(jìn)出口閥門等閥門的過程控制。對(duì)于輸入、輸出模擬量信號(hào)通過加裝防爆安全柵(一入兩出)進(jìn)行現(xiàn)場(chǎng)與控制系統(tǒng)的安全有效隔離，現(xiàn)場(chǎng)檢測(cè)信號(hào)一分為二，一路進(jìn)原有系統(tǒng)顯示報(bào)警，另一路進(jìn)本系統(tǒng)參與聯(lián)鎖控制，雙重保證檢測(cè)信號(hào)的穩(wěn)定性和安全性。系統(tǒng)所有開關(guān)量輸入、輸出信號(hào)都通過隔離繼電器隔離，保證測(cè)點(diǎn)的干接點(diǎn)輸入和輸出。

ALLEN BRADLEY 22C-D060A103 NSFP 22CD060A103

MODICON AS-984X-008 USPP AS984X008

SIEMENS 6SC9111-2GA05 USPP 6SC91112GA05

REXROTH 0-608-820-092 NSPP 0608820092

PEPPERL & FUCHS LS600-DA-IBS/RTF2 NSFP LS600DAIBSRTF2

Siemens 6ES5 095-8MB02 S5 95U CENTRAL UNIT IN BOX

Siemens 6ES5 942-7UB11 6ES59427UB11

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Siemens Eupec IGBT BSM200GA170DN2SE3256

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Square D ATV66D12N4

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WE SHIP SAME AIR-CAP3502I-A-K9 CISCO 1yr

SIEMENS 6SE7 090-0XX84-0AD1 Card

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Schneider Modicon Gould AS-S908-110 ASS908110 PLC Remote I/O Processor Module

Schneider Modicon ASBADU214 BRANDCompact Analog Input AS-BADU-214

Schneider Modicon AS-B829-116 NSFP ASB829116

Schneider Modicon AS-E680-904 MODULE ASE680904

Schneider Modicon AS-W907-025 USPP ASW907025

Schneider Modicon AS-E485-904 ASE485904 Executive Cartridge

Schneider PLC Output Module 140DRA84000

SIEMENS 6ES5432-4UA12 SIMATIC S5 DIGITAL INPUT MODULE PLC CARD

Roland VG-99 V-Guitar Multi Effects Processor System with GK-3 Pickup

Siemens Coros Op 15 6AV3515-1EB01

SIEMENS SINUMERIK 840D 6FC5210-0DA00-1AA16FC5203-0AB12-0AA1 MMC-100 HMI

Reliance Remote I/O Communications Module 57C416

SIEMENS Adapter 6SN1161-3AA23-0AA0 (CMI# 1-230-1237A)

SIEMENS 6FC9338-1A8 Simodrive cable measuring adapter

SIEMENS 6FC5110-0DB03-0AA2 | 12mo warranty | Free EU Shipping | Inc UK VAT

AllenBradley2711-T10G1/D2711T10G1Panelview1000

Allen Bradley VersaView 1700P Interface Panel Catalog 6181F-17TPXPH Series D

ABB EHW-250WC-1L Size 5 Welding Isolation Contactor

Advanced Energy 3150073-001 AE RF-10S, RF Generator, 1000W Novellus G19-10071-00

(L18) 1 ALLEN BRADLEY 1785-L40C CONTROL NET PROCESSOR CPU PLC-5/40C L18

LECROY 9112 USPP 9112

ALLEN BRADLEY 1100-AOD93 USPP 1100AOD93

FUJI ELECTRIC FRN7.5G11S-4EN USPP FRN75G11S4EN

FANUC A06B-0632-B011 USPP A06B0632B011

SICK OPTIC ELECTRONIC LUT1-420 USPP LUT1420

RELIANCE ELECTRIC 0-52855 NSFP 052855

SICK OPTIC ELECTRONIC CLV430-6010 NSFP CLV4306010

Siemens 6ES5 464-8MF21 ANALOG INPUT MODULE IN BOX

Siemens 6ES5-942-7UA12 NSPP 6ES59427UA12

SIEMENS 6ES5-431-8MC11 USPP 6ES54318MC11

Siemens 6ES5 700-8MA11

Siemens S5 6ES5 700-8MA11 6ES57008MA11 Base

SIEMENS C73040-A51-C154-02-85 J2 Worldwide

Siemens 6ES5-453-7LA11 PLC

Square D 8010 SDF-602

Norb NTLX61AA DMS-100 Shelf Interface Module ENIFRY01AA SIM

WS-C6506-E-FAN CATALYST 6506-E CHASSIS FAN TRAY

Siemens 6ES7216-2BD21-0XB0 SIMATIC CPU 226 S7-200 PLC

Siemens Simatic CPU 221 6ES7 211-0BA21-0XB0 CPU221 PLC

Reliance 57C421A

Schneider Modicon GOULD 24VDC INPUT TRUE HIGH MODULE CAT AS-B825-016

Schneider Modicon AS-B360-001 NSFP ASB360001

Schneider Modicon AS-S911-801 USPP ASS911801

Schneider Modicon AS-BADU-206/ASBADU206 Analog Input NICE OFFERS ACCEPTED

Schneider Modicon AS-B814-001/ASB814001 Output

MODICON AS-B832-016 OUTPUT MODULE 24VDC TRU LO OUT 16POINT ASB832016

SIEMENS INPUT MODULE 6ES7-321-1BH01-0AA0

Siemens 6ES5 420-3BA11 6ES54203BA11

Siemens Output Module 8 Point T1305-OIT 3488

SIEMENS SIMADYN D 6DD3461-0AB0 CABLE SC58 40pin 2m !! QUANTITY!!

TOTAL CONTROL "QPI21100C2P serA" OPERATOR INTERFACE WITH COMMUNICATION MODULE

SIEMENS 6SN1118-0DH23-0AA1 6SN11180DH230AA1

SIEMENS Simodrive 6 RA 2732-6DV57-0 130Amp/380VDC Drive Plus Cards

SIEMENS 6FC5370-0AA00-0AA0 SINUMERIK 802D /PCU 210.3

Advantech PCL-813B DAQ Card

Allen-Bradley 1756-OB32 A ControlLogix 32pt DC10...31.2V Output Module w/cable

ABB BAILEY INFI 90 INICT03A INFI-NET COMPUTER TRANSFER MODULE INFI90 INICT-03A

ADEPT TECH 10154-70200 USPP 1015470200

( ) GE Fanuc Series Six CPU / DPU Power Supply Module A20B-9000-0710 + Manuals

HONEYWELL 80360206-001 USPP 80360206001

TAYLOR ELECTRONICS 6214BZ10110C USPP 6214BZ10110C

DANFOSS FCM307-P-T4-C55-ST-R1-D0-F00-X-4-00-B34-100-1-D0-495154 NSFP FCM307PT4C5

CONTROL TECHNIQUES M25R-14ICD NSFP M25R14ICD

OMRON V530-R150EP-3 NSPP V530R150EP3

MODICON 557-VIC-106-60 USPP 557VIC10660

GENERAL ELECTRIC IC3603A177CG6 USPP IC3603A177CG6

Siemens 6ES5 306-7LA11 6ES53067LA11

Siemens 6ES5-521-8MB12 NSFP 6ES55218MB12

SIEMENS 6ES5-318-8MC12 6ES5318 6ES5318-8MC12 PLC ET200U

Siemens 6ES5 100-8MA02 CPU Module Processor Unit WOW

Siemens 6ES5-246-4UA21/6ES52464UA21 Controller OFFERS ACCEPTED

Siemens 6GK7 243-1EX00-0XE0 6GK7243-1EX00-0XE0 in Box

Siemens TP177B 6AV 6642-0BA01-1AX1 Touch Glass

Siemens 6ES5615-0UB11

Kingspec Flash DOM Disk On Module 2GB/2G 44Pin Vertical IDE Interface PATA MLC

YASKAWA ELECTRIC JAMSC-B2110AV USPP JAMSCB2110AV

Siemens 6ES7 216-2BD22-0XB0 6ES7216-2BD22-0XB0 FreeShip

Siemens OP270 6AV6542-0CC10-0AX0 HMI Touchscreen

Red Lion DT3A0400

Schneider Modicon AS-B827-032 24 VDC Input ASB827032

Schneider Modicon AS-8535-000 NSFP AS8535000

Schneider Modicon AS-MBPL-500 USPP ASMBPL500

Schneider Modicon AS-B231-501

Schneider Modicon AS-212P-020 PC BOARD ASSEMBLY K

Modicon/Schneider PanelMate PM+ 1000 Modbus MMPMMP003C

SIEMENS SIMATIC TI305-01N INPUT 24 VDC MODULE TI30501N

Telemecanique Proximity Switch Sensor XS2-D12PA140C NIB

Siemens Simatic S5 6ES5451-8MD11 Output Module 8MD11 Refurbished

SIEMENS / TI 505-4908 RELAY OUTPUT MODULE

SIEMENS Sinumerik DMP Module Modul 6FC5111-0CA01-0AA0

SIEMENS 6SN1113-1AB01-0BA1 6SN11131AB010BA1

SIEMENS SIMODRIVE 6SN1123-1AB00-0HA1 with 6SN1118-0AE11-0AA1

SIEMENS NCU-BOX 6FC5247-0AA00-0AA2 SINUMERIK 840D/DE

ADVANTECH PCL-747+ CPU Module

Allen-Bradley 2711-M14 Monitor

ABB 57310001-MP

Acme T-2A-350012-3S 112.5 KVA 480 X 480/277 Volt Transber - T295

Aaronia HyperLOG 30180 Antenna -

85051-60006 Beatty Standard; replaced by 85051-60011

SIEMENS 6GF3010-0HE15-0CS0 USPP 6GF30100HE150CS0

ASEA BROWN BOVERI QDBB-153M USPP QDBB153M

ASEA BROWN BOVERI 57360001-HG USPP 57360001HG

MITSUBISHI HC-H702S-A42 NSFP HCH702SA42

INDRAMAT KDF1.1-100-300-W1/220 USPP KDF11100300W1220

ALLEN BRADLEY 8600-1870X USPP 86001870X

SYMAX 8994-SYS80 USPP 8994SYS80

Siemens 6ES5-434-4UA12 INPUT MODULE

SIEMENS 6ES5 466-8MC11 -FS- 6ES54668MC11

SIEMENS INTERFACE MODULE 6ES5 305-7LA11

Siemens S5 6ES5 421-8MA11 6ES54218MA11 Dgital Input 24VDC

Siemens 6ES7 421-1BL00-0AA0 6ES7421-1BL00-0AA0 NIB

SIEMENS RWD44U Controller

PROLOG NDC-S911 NSPP NDCS911

HONDA iPOD iPHONE AUX INPUT INTERFACE CONNECTOR 08A28-iJi-100 MODULE USA SELLER

VERMONA QMI QUAD MIDI INTERFACE MODULAR EURORACK MODULE

Siemens 6AV7613-0AA13-0CF0 PC670 Membrane Keypad

Siemens LOGO USB Cable 6ED1 057-1AA01-0BA0 FreeShip

Omron 3G2A5-ID219

Schneider Modicon AS-P930-104 PLC

Schneider Modicon AS-P453-652 Remote I/O Power Supply

Schneider Modicon AS-EM85-301 NSFP ASEM85301

Schneider Modicon GOULD PROCESSOR AS-884A-301

Schneider Modicon AS-BDAP-208

Schneider Modicon PROGRAM TERMINAL AS-P190-212 REPAIRED

Telemecanique ATS46 CPU Board

Schneider Telemecanique Circuit Breaker GV2-RS08 C NIB

Siemens6ES7222-1EF00-0XA0EM222OutputModule

Siemens 6AV6542-0BB15-2AX0 OP170B 6AV65420BB152AX0 Fast Shipping

SIEMENS Sinumerik 6EV3055-0DC. Power Supply Module .

GE FANUC IC600CB516M COMMUNICATION MODULE

SIEMENS With Kompass KBX-151L

SIEMENS SINUMERIK 6FC3538-3EF 6FC35383EF USED

SIEMENS Moore Hawke Fieldbus Device Coupler 200 Series Profibus

ALLENBRADLEY FLEX I/O ANALOG OUTPUT MODULE CAT:1794-OF4I

A-B Allen Bradley 8510A-A11-A2 AC Spindle Drive Controller 200/230V

AC Motor Control Drive - 50 HP - 600 Volt - Three Phase Input

A06B-0502-B756 FANUC AC SERVO SPINDLE REMANUFACTURED

75 KW 575v Electric Generator WEG Model: GTA200 MI 30 Bi Lateral Rotation

RELIANCE ELECTRIC 86466-59SCR USPP 8646659S

ALLEN BRADLEY 4100-234-RL USPP 4100234RL

ALLEN BRADLEY 1785-L20E USPP 1785L20E

INDRAMAT DDC01.2-N200A-DS01-02 USPP DDC012N200ADS010

YAMATAKE 82408667-001 USPP 82408667001

VIBRO METER VM600-CSA USPP VM600CSA

HONEYWELL 30732219-002 USPP 30732219002

Siemens 6ES5-243-1AA1/6ES5243-1AA1 ANALOG INPUT MODULE XLNT

SIEMENS 6ES5 376-0AA11 6ES53760AA11

SIEMENS Digital Output Module 6ES5 456-4UA12 Version 1 Possibly

Siemens 6ES5 998-8MA22 NSFP 6ES59988MA22

Siemens 6ES5921-3UA12

Siemens MP277-10 6AV6643-0DD01-1AX1 Touch Glass

RELIANCE ELECTRIC 0-57405-C USPP 057405C

Texas Instruments 500-5828A

SQUARE D S48891 MOD DIFF GROUND FAULT INTERFACE MODULE

UNIPRO 24002156 USPP 24002156

Siemens CB24 COM BOARD 6RX1240-0AK01

Modicon AS-W904-050

Schneider Modicon 3038DEP216/AS-BDEP-216 Input Module

Schneider Modicon S911 PROCESSOR MODULE AS-S911-801

Schneider Modicon AS-BDAU-202 2 Point Output Module

Schneider Modicon AS-BDAP-204 Compact Out Module ASBDAP204

Schneider Modicon /Schneider AS-B873-011/AB873011 NICE

Schneider Modicon Compact AS-BDAP-216 ASBDAP216 DC Output NIB

Schneider Modicon TSXPCX1031-C TSXPCX1031C PLC Cable

SCHNEIDER TSX COMPACT DISCRETE INPUT FAST INPUT MODULES DEP 220/AS-BDEP-220

RADISYS EXM18-RS422 USPP EXM18RS422

SIEMENS 6ES5-456-7LA11/6ES5456-7LA11 OUTPUT MODULE NIB

SIEMENS SINUMERIK OP010 6FC5203-0AF01-0AA0 MembraKeypad

Mitsubishi F2-20GF Communication Module Free Ship

SIEMENS Simodrive 6SN1118-0DG22-0AA0 E GWE-567008901365

SIEMENS Sinumerik FM 6FC5210-0DA00-1AA1 6FC5 210

SIEMENS 6FC5203-0AB00-0AA0 Sinumerik OP030 Free Ship

ALLENBRADLEY1734-0B8STANDARDSOURCEOUTPUTMODULE8CHANNEL24VDC1A/24VA

Allen Bradley SLC 500 1747-L20A Series B Processor with 2 Output Modules

ABB ROBOT TRALLFA TEACH PENDANT 3E031712 TESTED &

A06B-0143-B175#7008 FANUC SERVO MOTORS REMANUFACTURED

00415 GE IC640MWS902A Demo Unit

MOORE PRODUCTS 39ACM28ADN USPP 39ACM28ADN

ALLEN BRADLEY 150B97NBD8L NSPP 150B97NBD8L

ALLEN BRADLEY 1326AS-B440G-21-K4 USPP 1326ASB440G21K4

GENERAL ELECTRIC 36C774505ABG01 USPP 36C774505ABG01

SQUARE D KCL341252361 NSFP KCL341252361

SIEMENS 6SC-9811-4BF54 USPP 6SC98114BF54

ASEA BROWN BOVERI APSAF-03 USPP APSAF03

Siemens 6ES5 943-7UB21 6ES59437UB21

Siemens Simatic S5 6ES5 465-4UA11 6ES54654UA11 Analog

SIEMENS 6ES5-700-3LA12 USPP 6ES57003LA12

Siemens 6ES5 460-4UA12/6ES54604UA12 Analog Input

Siemens 6AG1 223-1PL22-2XB0 6AG1223-1PL22-2XB0 FreeShip

Siemens IGBT BSM75GB120DN1E3204

SANS DIGITAL MR4UT 4-bay hot-swap hardware RAID storage

Square D SERIPIEX SET-UP TOOL

SIEMENS INTEL HTRI-D DUAL INTERFACE MODULE BRAND NEFREE SAME DAY USA

SERIES C F/W REV A PKG 06/09/2009

Siemens 6SE7022-6EC61

Siemens TXB1.P1

Schneider Modicon Compact AS-PRTU-252 ASPRTU252 NIB

Schneider Modicon ASB883200AS-B883-200 Thermocouple Input Module

Schneider Modicon AS-B838-032 Discrete Output Module

Schneider Modicon AS-BDEP-218 DISCRETE INPUT MODULE FS

Schneider Modicon B807 AS-B807-132 INPUT MODULE 800I/O 115VAC 32PT PLC PROGRAMMABLE L

Schneider Modicon AS-H827-100 Secondary Rack

Schneider Output Module QUANTUM 140 DDO 353 00 2759

Siemens 6ES5421-8MA12 Digital Input Module 7309

ROBOTRON 503-1-0324-19 USPP 5031032419

SIEMENS CONTROL MONITOR M IPC3510A300MGT TOUCH SCREEN