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近日，工業(yè)自動(dòng)化領(lǐng)導(dǎo)品牌——臺(tái)達(dá)成功為某高科動(dòng)力能源企業(yè)提供中型可編程控制器(PLC) AH500系列解決方案，應(yīng)用在動(dòng)力鋰電池激光焊接生產(chǎn)線，達(dá)到客戶1臺(tái)/分鐘的產(chǎn)能、24點(diǎn)以上的焊接強(qiáng)度要求，提高生產(chǎn)效率，減少人力成本，保證產(chǎn)品焊接質(zhì)量和外觀性的一致，得到客戶的高度贊賞。
　　深圳某知名激光加工設(shè)備生產(chǎn)商和某高科動(dòng)力企業(yè)，是兩家國(guó)家重點(diǎn)高新技術(shù)企業(yè)。前者為后者設(shè)計(jì)和生產(chǎn)的動(dòng)力鋰電池激光焊接生產(chǎn)線，用于動(dòng)力鋰電池極片焊接，要求1臺(tái)/分鐘的產(chǎn)能、24點(diǎn)以上的焊接強(qiáng)度，取代原來傳統(tǒng)的接觸式電阻壓焊方式，以提高生產(chǎn)效率、減少人力使用、保證產(chǎn)品焊接質(zhì)量和外觀的一致性。
　　為滿足客戶的需求，臺(tái)達(dá)深入該企業(yè)實(shí)地考察，由資深專家團(tuán)隊(duì)制定了AH500解決方案，采用臺(tái)達(dá)中型PLC AH500系列應(yīng)用于動(dòng)力鋰電池激光焊接生產(chǎn)線。AH500系列采用DevicetNet遠(yuǎn)程I/O，并提供專用線纜和接線板，大大減輕了I/O配線的工作，并兼容眾多廠家儀器、儀表，使I/O信號(hào)傳送更加可靠;采用DMCNET總線型運(yùn)動(dòng)控制，通信速率達(dá)10Mbps，通信距離達(dá)15m，高效通信和簡(jiǎn)潔配線的同時(shí)，也能完成直線/圓弧插補(bǔ)、G代碼、電子凸輪等運(yùn)動(dòng)控制，輕松實(shí)現(xiàn)鋰電池焊接所需的各種軌跡運(yùn)行;通過Ethernet網(wǎng)絡(luò)將多臺(tái)視覺及所需HMI和編程PC連至PLC，實(shí)現(xiàn)高效、長(zhǎng)距離的通信與監(jiān)控。
　　通過臺(tái)達(dá)解決方案的實(shí)施，不僅滿足了客戶1臺(tái)/分鐘的產(chǎn)能，24點(diǎn)以上的焊接強(qiáng)度的要求，同時(shí)實(shí)現(xiàn)了生產(chǎn)線的機(jī)臺(tái)與視覺的高效聯(lián)動(dòng)，多屏一機(jī)，就近操作，數(shù)據(jù)同步。
　　該項(xiàng)目摒棄傳統(tǒng)動(dòng)力鋰電池電極焊接采用接觸式電阻壓焊的方式，改用激光焊接的方式，解決了之前完全靠人工把握動(dòng)力鋰電池電極焊接時(shí)所需的壓力、溫度、時(shí)間和位置，造成產(chǎn)品焊接可靠性、產(chǎn)品外觀和焊接效率不一的問題。
　　激光焊接作為一種先進(jìn)的焊接方式，廣泛適用于薄板件間的焊接，熱變形小。臺(tái)達(dá)AH500系列在實(shí)現(xiàn)激光焊接自由軌跡示教和連續(xù)運(yùn)行要求上的成功應(yīng)用，能夠取代部分軸卡或?qū)Ｓ每刂破髟谶@方面應(yīng)用的市場(chǎng)，又同樣適用于其他行業(yè)激光焊接方面的應(yīng)用;推而廣之，適用于所有需要自由軌跡示教并連續(xù)運(yùn)行的場(chǎng)合，或需要與多臺(tái)視覺、多臺(tái)HMI或多臺(tái)PC等通信的場(chǎng)合。

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MODICON AS-C484-265 USPP ASC484265

ALLEN BRADLEY 1395-B72-C2-P10-X1 NSFP 1395B72C2P10X1

GE FANUC IC600BF917 USPP IC600BF917

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Square D 8997 EQ-5210 MP-1

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ABB DSQC266C 3HAB-8798-1/2B

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JOFRA INSTRUMENTS ATC320B115BM04ACG NSFP ATC320B115BM04AC

ACCURAY 082157-002 NSPP 082157002

FISHER ROSEMOUNT 9150-027-591 USPP 9150027591

FANUC A05B-2005-C050 USPP A05B2005C050

RUSSELL STOLL ELSFH8414FDC NSPP ELSFH8414FDC

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WS-SUP720-3BXL 1 WS-X6708-10G-3C Super Cisco Bundle

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Reliance 45C40

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Schneider Modicon AS-B805-016 Input Module 16 Point 115 VAC

Modicon B824 16 Point Output Module

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Advantech PCA-6276VE Control Card

Allen-Bradley 1771-0FE2 B Analog output Module Rev Q01

ABB ASEA CIRCUIT BOARD CARD DSMB127 DSMB 127 ME8I 57360001-HG/2 2668 184-584/2

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HITACHI BASIC-H NSFP BASICH

SYMAX 8020-SCP-644 USPP 8020SCP644

CUTLER HAMMER NS360900A USPP NS360900A

COGNEX 800-5870-1 USPP 80058701

NIKKI DENSO NPSA-ZMTA-201AE USPP NPSAZMTA201AE

MITSUBISHI HC-H453S-A42 NSFP HCH453SA42

GE FANUC IC3606SIIE91 USPP IC3606SIIE91

Siemens 6ES5 246-4UA41 Free Shipping Worldwide

Siemens 6ES5-475-5AA11 NSFP 6ES54755AA11

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SIEMENS S5-100U 6ES5 931-8MD11

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Siemens 6ES5453-8MA11

Juniper Avaya TIM521 BRI Telephony Interface Module 90 Day warranty Free Ship

ZigBee Module -RS232 Debug interface CC2530F256 Chip

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Phoenix Digital 0405-6300G3

Schneider Modicon AS-B872-002 Output Module B16

Schneider Modicon AS-584A-038 USPP AS584A038

Schneider Modicon AS-M680-108 NSPP ASM680108

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Schneider Modicon 884 CONTROLLER AS-884A-100

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Telemecanique ATV31HU30N4A ATV31 3KW/3HP 380/500V

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Allen-Bradley 2711-T6C15L1 Panelview 600

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ACCURAY OPERATOR CONTROL STATION INTERFACE ASSEMBLY W/ MONITOR + CONTROLS 57850

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IAI IS-M-X-M-10-100-300 USPP ISMXM10100300

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H HP 75000 series C E1482B VXI-MXI interface module

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National Electronics 12SN7GT

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WESTINGHOUSE NB3800PF NSFP NB3800PF

THK GL15S16-1250L-C NSFP GL15S161250LC

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MODICON PLC AS-J892-001 COMMUNICATION MODULE

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0.1-716 μm LPA-9S Desktop Fully Automatic Laser Particle Size Analyzer Sizer

MODICON AS-P230-080 USPP ASP230080

ALLEN BRADLEY 150-A135NBD USPP 150A135NBD

ADEPT TECH 10332-48712 USPP 1033248712

GE FANUC IC697CMM742 USPP IC697CMM742

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ALLEN BRADLEY 5130-RM1 USPP 5130RM1

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Square D 9050 PDH-11AA