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16170-1-2現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

國內(nèi)的包裝生產(chǎn)線在發(fā)展初期一般只能完成物料包裝，后續(xù)的搬運工作則由搬運工人來完成。隨著產(chǎn)量的日益擴大，傳統(tǒng)的人工搬運方式顯然無法滿足需求，碼垛機械的出現(xiàn)為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產(chǎn)線中，使生產(chǎn)現(xiàn)場變得智能化，可以實現(xiàn)飲料、食品、日化等行業(yè)各種作業(yè)的碼垛物流，為企業(yè)改善工作條件，減輕個人體力勞動，減員增效起到了關(guān)鍵作用。目前主流的控制系統(tǒng)采用 PLC+ 機械手的方式，對整條生產(chǎn)線的末端產(chǎn)品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統(tǒng)，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設(shè)計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應(yīng)用在食品行業(yè)。該碼垛線通過 PLC 控制將兩條生產(chǎn)線上輸送過的產(chǎn)品分別輸送到對應(yīng)的堆疊區(qū)，且通過觸摸屏可設(shè)定不同的層數(shù)采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉(zhuǎn)向電磁閥、轉(zhuǎn)向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應(yīng)系統(tǒng)和左右棧板輸送帶等設(shè)備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經(jīng)過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據(jù)需要確認是否轉(zhuǎn)向 ( 如需轉(zhuǎn)向則轉(zhuǎn)向氣缸動作 ) 并計數(shù)，PLC 進行判斷產(chǎn)品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發(fā)出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產(chǎn)品;當(dāng)完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應(yīng)啟動，為缺少棧板的堆疊區(qū)提供棧板，依次循環(huán)實現(xiàn)持續(xù)碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數(shù)較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統(tǒng)選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數(shù) CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉(zhuǎn)向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅(qū)動大負載。在HMI選型上，單線系統(tǒng)選用7寸屏即能滿足要求，但對于雙線控制系統(tǒng)，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網(wǎng)接口與 S7-200 SMART 無縫連接，編程調(diào)試、設(shè)備通訊都很方便。電控系統(tǒng)配置如附表所示。
4.1 結(jié)構(gòu)化模塊設(shè)計
　　由于碼垛線控制點數(shù)較多，程序較大，而且各部分功能較為分明，所以在軟件設(shè)計時，采用結(jié)構(gòu)化編程的理念可使程序結(jié)構(gòu)更加分明。程序設(shè)計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調(diào)用相應(yīng)子程序。子程序主要有：開機初始化程序、各設(shè)備手動控制程序、入口計數(shù)子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統(tǒng)復(fù)位及數(shù)量清零等子程序組成，如圖 3 所示。

81110A Agilent with 81112A 2 units Pulse Generator

PERCEPTRON 912-0007 USPP 9120007

STAEFA CONTROL SYS 549-407 NSPP 549407

BAILEY CONTROLS NCOM-04 NSFP NCOM04

ALLEN BRADLEY 2711-T10G15L1 USPP 2711T10G15L1

FORNEY 34640801 NSFP 34640801

TOTAL CONTROL PRODUCTS QPL-21100-C2P USPP QPL21100C2P

MODICON AS-B260-001 USPP ASB260001

INDRAMAT IKG0022-22 NSPP IKG002222

Siemens 6ES5 314-3UA11 6ES53143UA11 Free Ship

Siemens 6ES5-530-7LA12 NSFP 6ES55307LA12

SIEMENS 6ES5-374-1FH21 USPP 6ES53741FH21

Siemens 6ES5 315-8MA11 INTERFACE MODULE

Siemens 6ES5-700-8MA11 6ES57008MA11 F294

Siemens 6MD1021-0AA00 Sicam Digital Input

Siemens TP270 6AV6545-0CA10-0AX0 Touchscreen Glass

Siemens 6ES5942-7UB11

Lincoln Electric L6580-1 Remote Interface Module

Yaskawa 87350-11000 PLC Module 8735011000 NIB

Siemens 6ES7 223-1PH21-0XA0 6ES7223-1PH21-0XA0 FreeShip

SIEMENS OP7 6AV3 607-1JC00-0AX1 Membrane Keypad ping Worldwide

Reliance 0-51378-2

Schneider Modicon AS-B804-116 115VAC Output ASB804116

Schneider Modicon AS-9003-821 USPP AS9003821

Schneider Modicon AS-P371-002 USPP ASP371002

Schneider Modicon AS-B351-001 PLC MODULESINPUT115VACGOULD

Schneider Modicon AS-884A-111 Controller

MODICON TELEMECANIQUE MAGELIS OPERATOR INTERFACE TXB TF024510E

Siemens Simatic S7 6ES7 131-4BD01-0AA0 Digital Input Module

Siemens 6ES7 332-5RD00-0AB0 6ES73325RD000AB0

SIEMENS SIMATIC OUTPUT MODULE 6ES7 326-2BF01-0AB0 IN SEALED BOX

SIEMENS SINUMERIK 6FC5203-0AF00-0AA0 MembraKeypad

SIEMENS Sinumerik Module 6FX1120-7BA01 E Stand C & 02 Plus 6FX1086-0BX01 & 0BX02

SIEMENS Simodrive 6SN1118-0NH00-0AA1 6SN11180NH000AA1

SIEMENS Simodrive 6SN1123-1AA00-0CA1 6SN11231AA000CA1

SIEMENS Display 6FC5203-OAB10-0AA0

Advantech Remote Contact/Digital Input ADAM-4053

Allen-Bradley 2711-B6C1 Panelview 600 NIB

ABB 800A Circuit Breaker Cat# SACE E1B 08, W/ SACE PR111/P Trip Kit

Acterna JDSU EDT-135 E1 and Data Circuit Tester BN4562/34 EDT135 EDT 135

6ES5470-7LB13 SIEMENS Analog Output Module

8536SFG1V06 SQUARE D 8536 SFG1V06

SIEMENS 6SE7023-4UD61 USPP 6SE70234UD61

BAILEY CONTROLS IMMFP-03 USPP IMMFP03

ASEA BROWN BOVERI YT204001-KA USPP YT204001KA

MODICON AM-R911-000 USPP AMR911000

INDRAMAT MDD-112D-N-030-N2M-130GB2 USPP MDD112DN030N2M1C

ASEA BROWN BOVERI YB560103-CH USPP YB560103CH

VIDEO JET 358160-E NSFP 358160E

Siemens 6ES5-451-4UA12 NSFP 6ES54514UA12

SIEMENS 6ES5 700-2LA12 6ES57002LA12

SIEMENS S5 6ES5 377-0AB31 6ES53770AB31 NIOB

Siemens S5 CONNECTOR 6ES5 490-8MB21 6ES54908MB21

Siemens 6ES7 972-0BB41-0XA0 6ES7972-0BB41-0XA0 NIB

Siemens S7-200 EM231 6ES7 231-0HC20-0XA0 EM 231

Siemens 3TB4012-0B

HONEYWELL TC-CCR012 REDUNDANT NET INTERFACE MODULE

Waters Millipore System Interface Module Detector

Siemens 6ED1 052-2HB00-0BA3 6ED1052-2HB00-0BA3 FreeShip

Siemens LOGO! 6ED1 052-1HB00-0BA6 NIB + LOGO USB Cable

Omron 3G2A9-AL001

Schneider Modicon AS-J878-000 MODEM MODULE ASJ878000

Schneider Modicon PROGRAMMABLE CONTROLLER AS-584L-231 W MEM

Schneider Modicon AS-H827-100 ASH827100 Fast Shipping

Schneider Modicon LOT OF 3 AS-P120-000 POWER SUPPLY MODULES

Schneider Modicon AS-C921-100

Schneider Modicon AS-J890-101 ASJ890101 I/O Processor

Telemecanique MODICON TWDLCAA16DRF

Schneider Telemecanique TM2DRA8RT MODICON PLC

Siemens Touchpanel TP177A 6AV6 642-0AA11-0AX0

Siemens 6AV3627-1QK00-2AX0 6AV3 627-1QK00-2AX0 SIMATIC TP27-6 Touch Panel

SIEMENS Sinumerik 6FC5412-0FA10-0AA0 Impuls Adapt .

FX-232ADP Mitsubishi PLC RS-232 Communication Module FX232ADP

SIEMENS Simodrive UEB - Module Int/Ext. 6SN1112-1AC01-0aa1 SURPLUS

SIEMENS SIMODRIVE 6SN1146-1AB00-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 2NC

SIEMENS 04-07VWTOUAREGKEYLESSREMOTE3D0959753 OFCC:KR55WK45022GERMANYHUF

Allen-Bradley A-B PanelView 1400e Terminal 2711E-K14C6X

AB,ALLEN-BRADLEY BULLETIN GMC DIGITAL SERVO CONTROR 10KW 1394 ,AXIS 10KW,IM

AC Servo Controller AC Main Spindle Drive KDV; KDS; KDA

A06B-0819-B001 FANUC AC SERVO SPINDLE REMANUFACTURED

75HP VERTICAL MOTORS, 3600 RPM VSS, TEFC , 230-460V, 365LP

REXROTH 1070070309 NSFP 1070070309

ALLEN BRADLEY 6170-DCCE1A1EBZZ USPP 6170DCCE1A1EBZZ

ALLEN BRADLEY 2711-B6C20 NSPP 2711B6C20

INDRAMAT MDD112B-N-040-N2L-130PA0 NSPP MDD112BN040N2L13

YASKAWA ELECTRIC SGDH-75AE NSPP SGDH75AE

WHEDCO IMC-3161-2-B NSPP IMC31612B

KAWASAKI 50817-1116R01 USPP 508171116R01

Siemens 6ES5-254-4UB21 USPP 6ES52544UB21

SIEMENS 6ES5 385-8MB11 6ES53858MB11

SIEMENS PLC INPUT MODULE 6ES5 430-7LA12 VER 3

Siemens CABLE CP541 TO S5-CPU S5-135/55 6ES57358BB0

Siemens 6ES7 210-8XX00-6AA0 6ES7210-8XX00-6AA0 PDS210 in Box, Seal opened

Siemens OP17 6AV3617-1JC20-0AX1 Membrane Keypad , ping worldwide

RELEASE SuperMicro X9SAE MB ※Check W/ Us for Availability FIRST※

Texas Instruments 510-2101

SYMAX Square D 8030 CRM222 8030CRM222 Remote Interface Module Series G

Tyan S8236GM3NR-IL Socket G34 AMD SR5690/SP5100 Chipset EEB Motherboard

Siemens CPU 6ES7 414-3XJ00-0AB0 6ES7414-3XJ00-0AB0

Modicon MA-0212-001

Schneider Modicon /GOULD/AS-884A-101 PROCESSOR 2K W/REMOTE I/O

Schneider Modicon ASB838032 24 VDC Output Module AS-B838-032

Schneider Modicon AS-BDEP-218 NSFP ASBDEP218

Schneider Modicon AS-BDEP-210 ASBDEP210 G302

Schneider Modicon -AS-5512-000

Schneider Modicon DISCRETE COMBO AS-BDAP-220 QTY X 3

Schneider Telemecanique BMXP342020

SCHNEIDER INPUT MODULE 170ADI35000

Q64TDV-GH Mitsubishi PLC Milivolt Analog Input 4 Pt Isolated Q64TDVGH

SIEMENS 6ES5452 - 8MR11 RELAY OUTPUT MODULE

SIEMENS 6DD1606-0AD1 NSFP 6DD16060AD1

MERCEDES S W220 Communication Telephone Module TELEAID A2108208026

SIEMENS SIMODRIVE 6SN1123-1AA00-0HA0

SIEMENS SINUMERIK 840D/DE NCU 573.4 6FC5357-0BB34-0AA0 6FC53570BB340AA0 NIB

SIEMENS /MOORE 39ACM24BDN/16139-205 ADVANCED CONTROL MODULE XLNT

Allen-Bradley SLC500 Output Module 1746-OX8 Series A

ALLEN BRADLEY SLC 500 16-CHAN OUTPUT MODULE 1746-OW16

ABB ROBOTICS SERVO MOTOR,PS130/6-200-P-PMB-4136

A06B-0147-B084#7076 FANUC SERVO MOTORS REMANUFACTURED

0-51901

OMRON 3G3RV-B2370-AV1 NSFP 3G3RVB2370AV1

ALLEN BRADLEY 1756-L62S USPP 1756L62S

ALLEN BRADLEY 1336F-BRF150-AA-EN-GMS6 USPP 1336FBRF150AAEN1

GENERAL ELECTRIC CR306G0-600-AAHA USPP CR306G0600AAHA

SYMAX 8030-CRM-211 NSFP 8030CRM211

SIEMENS QLSDM024DCCBN NSFP QLSDM024DCCBN

CARRIER HR81LG010 NSFP HR81LG010

Siemens 6ES5 948-3UA11 6ES59483UA11

Siemens SIMATIC S5 6ES5-470-7LC12 ANALOG OUTPUT 6ES54707LC12

SIEMENS 6ES5-725-0AK00 USPP 6ES57250AK00

Siemens 6ES5 491-0LA12 USPP 6ES54910LA12

Siemens 6AV6 640-0DA11-0AX0 Touch Panel NIB

SIEMENS LOGO 230RC 6ED1 052-1FB00-0BA1 6ED1052-1FB00-0BA1 #1

S HP 4Gb Virtual Connect Fibre Channel 409513-B21

Telemecanique LA8DN11

SIEMENS S5 6ES5 316-8MA12 IM316 Interface Module

Wago 758-874/000-110 WAGO-I/O-IPC-C6 Linux 2.6 codesys visu

SIEMENS 6SE7090-0XX84-0AD1 Card 6SE70900XX840AD1 version 99% , no box

Modicon AS-M84A-001

Schneider Modicon AS-B872-100 ASB872100

Schneider Modicon ASB832016 800 Series Module AS-B832-016

Schneider Modicon AS-B872-002 ASB872-002 Analog 4-20mA Output

Schneider Modicon /Modicon TSX Compact AS-BDAP-217 ASBDAP217

Schneider Modicon DAP 208/AS-BDAP-208

Schneider Modicon AS-J378-000 Modem Assembly / GOULD

SCHNEIDER ELECTRIC ZB4BW0G31 INDICATOR LED PANEL MNT GREEN 120V

SIEMENS 6ES5 431-8MA11 6ES54318MA11 24VDC Input ModuleXLNT

Rigol Digital Color Oscilloscope 60MHz dual CH DS1062CA

SIEMENS A1-106-101-507/R1-106-101-507 CONTROL BOARD XLNT

SIEMENS Sinumerik I/0-Modul 6FC3984-3RA

RELAIANCE REMOTE I/O COMMUNICATION MODULE 57C416 57C-416

SIEMENS Driver 6SN1118-0DK23-0AA2 (6SN11180DK230AA2)NIB

SIEMENS SINUMERIK 840D/DE NCU 572.2 6FC5357-0BB21-0AE0 NIB

SIEMENS 6FC3988-7AH13 Display Unit

AllenBradley2711E-T10C6PanelView1000ETouchscreenInterfaceRev.D

Allen Bradley Transber Pilot Light 800T-P26

ABB IRB 2400 SER 24-29214 ROBOT S4C PLUS CNTRLR TEACH PENDANT W/ MATCHED SET

Advanced Fiber Solutions OLK61-SM-SC, SM source and Meter 1310/1550 SC

(Q3-1) 1 GE SKPA36AT1200 CIRCUIT BREAKER Q3-1

MEASUREX 51401288-200 USPP 51401288200

ALLEN BRADLEY 1336F-BX040-AX-EN-L6 USPP 1336FBX040AXENL6

GEMCO ELECTRIC 1989-A-16-R-12-S-C-M NSPP 1989A16R12SCM

FANUC A16B-3200-0330 USPP A16B32000330

SIEMENS 6ES5-241-3CA13 USPP 6ES52413CA13

RELIANCE ELECTRIC 610113T NSFP 610113T

SIEMENS HMD63F800 USPP HMD63F800

Siemens 6ES5 470-8MA11 6ES54708MA11

Siemens 6ES5-951-7LD21 NSPP 6ES59517LD21

SIEMENS 6ES5-441-8MA11 6ES54418MA11 INPUT MODULE 5 NOS WITH BASE

Siemens 6ES5 100-8MA01 CPU MODULE 100S5-100U

Siemens S5 6ES5-955-3LF41 POWER SUPPLY Box Marked as Repaired

Siemens C98043-A1604-L3-03 no packaging

siemens 6es5 464-8ma21-50mv S5 analog card free ship

Square D 8030 COM-261

Riders Discount-Brand Items-Free Domestic

WS-C2960-24LT-L Cisco Catalyst 2960 Switch 24 ports managed

Siemens 6ES7332-5HD01-0AB0

Siemens SITOP 6EP1961-3BA20

Schleicher UBT 16 31106777 42 065

Schneider Modicon ASM780032 BRANDMemory Module AS-M780-032

Schneider Modicon AS-B556-000 USPP ASB556000

Schneider Modicon AS-W802-012 USPP ASW802012

Schneider Modicon AS-BNUL-200 NSFP ASBNUL200

Schneider Modicon AS-B828-016/ASB828016 Output Module

MODICON AEG DAP 210/AS-BDAP-210 OUTPUT MODULE

SIEMENS DIGITAL INPUT MODULE 6ES5 430-7LA12

SERIES7 SLATE I5-2467M 1.6G 4GB PN XE700T1A-A05US

Siemens OP15 Operator Panels 6AV3515-1EB00 NIB

SIEMENS Sinumerik 6FC5203-0AD27-0AA0 Operator Panel

Standard Communications AVM-860 Modulator/UP Converter

SIEMENS 6SN1123-1AA00-0BA1 6SN11231AA000BA1 Simodrive

SIEMENS 6SN1162-0GA00-0BA0 6SN1 162-0GA00-0BA0 SIMODRIVE 611 Adapter Set

SIEMENS 6FC5-247-0AA11-0AA1 NSPP 6FC52470AA110AA1

Advantest Teach Pendant Teaching Programmer 0401004AA

ALLEN-BRADLEY 160-BA01NPS1P1 0.5HP 460VAC Control. in good condition

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88271

ADEPT TECH 10337-15200 NSPP 1033715200

(2) ETEL DSB2 DSB2P131-111E-000B DIGITAL SERVO AMPLIFIER w DSO-RAC 2 RACK FRAME

INDRAMAT DSC1.4-50 USPP DSC1450

TELEMECANIQUE VW3RZD1122 NSFP VW3RZD1122

EUROTHERM DRIVES 620STD/0750/400/0020/UK/ENW/0000/000/B0/000/000 USPP 620STD0750

CUTLER HAMMER ECN2419CAC NSFP ECN2419CAC

RELIANCE ELECTRIC 0-56303 NSFP 056303

MODICON NW-BM85C-002 USPP NWBM85C002

JOHNSON CONTROLS AS-AHU-101-0 USPP ASAHU1010

Siemens 6ES5 324-3UR11 WATCHDOG MODULE

Siemens 6ES5-581-0EA11 NSPP 6ES55810EA11

SIEMENS 6ES5-375-0LA41 USPP 6ES53750LA41

Siemens 6ES5 375-0LA15 Memory Submodule 8k x 8Bit WOW

Siemens Analog Input 6ES5 464-8MC11 working

Siemens 6RA7018-6DV62-0-Z 6RA7018-6DV62-0 DC DRIVE

Siemens TP27-10 6AV3 627-1QL00-0AX0 Touch Glass, Bergquist Touch Products

Siemens 6ES7322-1BF01-0AA0

LUTRON GRX-AV GRAFIK EYE A/V INTERFACE CONTROL MODULE

YAESU FT-736R VHF UHF 6 2 220 430 MHz SSB CW FM RADIO SATELLITE TRANSCEIVER

SIEMENS 6ES7 232-0HB20-0XA0 6ES72320HB200XA0

SIEMENS OP7 6AV3607-1JC20-0AX0

Reliance 0-51831-6

Schneider Modicon AS-B579-001 COUNTER MODULE HI-SPEED CANADA

Schneider Modicon AS-9594-001 NSFP AS9594001

Schneider Modicon AS-P451-581 USPP ASP451581

Schneider Modicon AS-B560-001 USPP ASB560001

Schneider Modicon AS-9534-002/AS9534002 7 Slot Chassis Rack

MODICON SQUARE D TXB TF024510E INTERFACE TXBTF024510E