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塑鋼門窗近幾年在國內(nèi)方興未艾，傳統(tǒng)塑鋼門窗都是推拉窗，但推拉窗氣密性和開啟方式等方面存在一系列不便和缺陷，而隨著人們生活水平的提高，平開翻轉(zhuǎn)窗開始進(jìn)入市場。平開翻轉(zhuǎn)窗和推拉窗的結(jié)構(gòu)區(qū)別在于五金件上，目前國內(nèi)平開翻轉(zhuǎn)窗五金件主要從國外進(jìn)口。北新建材(集團(tuán))有限公司2001年在國家經(jīng)貿(mào)委的支持下上馬全國第一條全自動門窗五金沖壓線，對于生產(chǎn)出來的五金件質(zhì)量的壽命檢測是一個新的問題。
　　五金件質(zhì)量的壽命檢測目前國內(nèi)沒有標(biāo)準(zhǔn)，我們參考?xì)W洲的標(biāo)準(zhǔn)主要有以下幾方面要求：
　　1：開啟壽命：要求不低于50000次，動作要求模擬人工開啟門窗，即先平開，執(zhí)手在第一開關(guān)位置時(如圖1中位置)，為起始位置。逆時針轉(zhuǎn)動90。　到平開位置，水平向外平開，窗扇開啟大約35。(以平開轉(zhuǎn)軸位置為軸心)，然后關(guān)閉窗扇，將執(zhí)手順時針旋轉(zhuǎn)90。　到關(guān)閉位置;平開動作結(jié)束，執(zhí)手回到第一開關(guān)位置時，再將執(zhí)手逆時針轉(zhuǎn)動180。　到上懸位置，向外、向下拉平開上懸，窗扇開啟大約15。(以平開下轉(zhuǎn)軸位置為軸心)，然后關(guān)閉窗扇，將執(zhí)手順時針旋轉(zhuǎn)180。　到關(guān)閉位置;此平開與上懸為一個動作周期，為一次平開上懸開啟。
　　2：開啟頻率：檢測頻率為5次/分
　　3：開關(guān)門窗力不大于100N，開啟執(zhí)手力矩不大于1N.m;
　　據(jù)筆者在國內(nèi)和歐洲五大五金件生產(chǎn)廠參觀的結(jié)果看，主要是用氣缸來實(shí)現(xiàn)以上動作，雖然基本可以實(shí)現(xiàn)動作，但如果窗型復(fù)雜，這種設(shè)備適用的靈活性和方便性極差，我們考慮用伺服電機(jī)和滾珠絲杠來實(shí)現(xiàn)以上動作并克服其弊端，設(shè)備已調(diào)試完畢，運(yùn)行效果良好。
我們用兩臺伺服電機(jī)，這里我們選用了三菱公司的MR-J2S-A型伺服電機(jī)，一臺用于開執(zhí)手，一臺用于開窗扇，用三菱公司的FX2N型PLC控制整個系統(tǒng)的協(xié)調(diào)工作，系統(tǒng)的狀態(tài)由觸摸屏來顯示和調(diào)整，如工作頻率和次數(shù)的設(shè)定，實(shí)際工作次數(shù)、系統(tǒng)故障原因及拉力和扭力的顯示。拉執(zhí)手的長桿在執(zhí)手
　　接頭處有一類似于機(jī)器手的萬向接，便于換向。
　　現(xiàn)將系統(tǒng)的工作流程描述于下：
　　1) 在觸摸屏上設(shè)定工作頻率和次數(shù)和窗型大小。
　　2) 在操作臺上選定是要進(jìn)行平開檢測還是要進(jìn)行平開上懸開檢測(以下以平開上懸為例描述)，啟動任務(wù)，系統(tǒng)開始運(yùn)行。
　　3) 首先1號伺服將執(zhí)手逆時針旋轉(zhuǎn)90o到平開位置，即將執(zhí)手置于水平位置。
　　4) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往外平開，窗扇開啟大約35。(以平開轉(zhuǎn)軸位置為軸心，即1圖中的2處)。
　　5) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往里關(guān)上。
　　6) 1號伺服將執(zhí)手順時針旋轉(zhuǎn)90o到關(guān)閉位置，即起點(diǎn)位置。以上完成一次平開檢測。
　　7) 1號伺服將執(zhí)手逆時針旋轉(zhuǎn)180o到上懸位置，即和窗扇平行位置。
　　8) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往外平開，窗扇開啟大約15。(以平開下轉(zhuǎn)軸位置為軸心，即1圖中的1處)。
　　9) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往里關(guān)上。
　　10) 1號伺服將執(zhí)手順時針旋轉(zhuǎn)180o到關(guān)閉位置，即起點(diǎn)位置。以上完成一次平開上懸檢測。
　　以上是實(shí)驗(yàn)機(jī)的工作流程，由于窗型大小不一，窗扇開啟35o時，2號伺服
　　沿絲杠方向行走距離不一樣，所以每次實(shí)驗(yàn)開始必須要在觸摸屏上選定窗型大小，另外有外平開和平開上懸窗戶的區(qū)別，它們的工作流程也不一樣，所以要在工作前選好，否則會損壞五金件。

Modicon PLC AS-J892-001 COMMUNICATION MODULE ASJ892001

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 6SN

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 [3]

SIEMENS 6FC3-984-4AM USPP 6FC39844AM

AllenBradley2711C-T10C/B2711CT10CPanelviewC1000

ALLEN BRADLEY TOUCH SCREEN 6185-CAAABZZ 6185CAAABZZ

ABB IRB 6400 6 AXIS M94A ROBOT 2.4M REACH 120KG R13044

ADVANCED MICRO CONTROLS 1762 USPP 1762

(Q5-3) 1 MOOG 152x296 SERVO CONTROLLER Q5-3

MERITEK CF25-000JTR-5000PK NSFP CF25000JTR5000PK

ALLEN BRADLEY 1336R-VB078-AA-HAP NSFP 1336RVB078AAHAP

GENERAL ELECTRIC 07556D26G0002 NSFP 07556D26G0002

FANUC A20B-0004-0171-05C USPP A20B0004017105C

SIEMENS 6ES5-247-4UA31 USPP 6ES52474UA31

RELIANCE ELECTRIC 85014-R USPP 85014R

SQUARE D H365 USPP H365

Siemens 6ES5 470-8MC12 6ES54708MC12

Siemens 6ES5-951-7ND12 USPP 6ES59517ND12

SIEMENS 6ES5-442-3AA11 USPP 6ES54423AA11

Siemens 6ES5 244-3AA22 Temp Control Module 23528

Siemens S5 BUS MODULE 6ES5 700-8MA11

Siemens C98043-A1663-L C98043-A1663-L11-08

Siemens 6ES5 454-4UA12 -FS- 6ES54544UA12

Square D 8030 CRK-210

RV DC INTERFACE MODULE DCI PN 38030033

WS-C2950T-48-SI CISCO CAT. SWITCH 48 10/100 2 10/100/1000BASE-T UPLINKS STD I

Siemens 6ES7390-0AA00-0AA0 NIB

Siemens SL-360 Lithium Battery for S5 PLC NIB FS

Schleicher UNG24 31208162 268 095

Schneider Modicon ASJ470-000 Programming Module AS-J470-000

Schneider Modicon AS-B557-001 NSFP ASB557001

Schneider Modicon AS-W808-006 POWER CABLE 6 FEET ACT 639

Schneider Modicon AS-C001-000 ASC001000 CPU Card FA3240

Schneider Modicon AS-B829-116 Fast INPUT MODULE 5V TTL 16 point

Modicon 992 019 1002 Robot Teach Pendant HHTP

Siemens Analog Input Sub-Module 6ES5 498-1AA51

SEALEDASA5540-AIP20-K9 CISCO 5540 W/AIP-SSM-20 SW HA 4GE1FE 3DES/AES

Siemens MS300 Circuit Board MS3OO 6FX1113-4AD01 6FX11134AD01 6FX1113-4ADO1

SIEMENS SINUMERIK 6FC5203-0AF02-0AA0 MembraKeypad

Square D S48377 Modbus Cradle Communication Module

SIEMENS 6SN1123-1AA00-0CA0 Simodrive

SIEMENS 6sn1151-1bx20-3ae0 Simodrive Drive Module

SIEMENS 6FC5247-0AA02-1AA0 6FC5 247-0AA02-1AA0 SINUMERIK 840D PCI/ISA Adapter

AirTAC Solenoid Valve 4H210-08 Hand Lever

ALLEN-BRADLEY 160-BA01NPS1P1 0.5HP 460VAC Control. in good condition

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88287

ADEPT TECH 10350-01064 USPP 1035001064

(20 units) Siemens Sitop Power Supply 6EP1 437-3BA00 6EP1437-3BA00

INDRAMAT DSC3.1-100-115 USPP DSC31100115

TEXAS INSTRUMENTS PLC 5110-10 USPP 511010

FANUC A02B-0058-B501 USPP A02B0058B501

CUTLER HAMMER ELHFD3030L NSFP ELHFD3030L

RELIANCE ELECTRIC 0-57552-4 USPP 0575524

MODICON PC-E984-480 USPP PCE984480

JOHNSON CONTROLS TRS-102-2 NSFP TRS1022

Siemens 6ES5 373-1AA81 6ES53731AA81

Siemens 6ES5-581-3LA11 USPP 6ES55813LA11

SIEMENS 6ES5-375-0LC21 NSFP 6ES53750LC21

Siemens 6ES5 375-0LC41 Memory Submodule 16k x 8Bit WOW

Siemens Bucher / Demag Nc3 Ibed 6ES5 398 0DE13 6ES5 398 0KE82

SIEMENS 6SC9811-4BF50 6SC9 811-4BF50 ping Worldwide

Siemens TP27-10" 6AV3627-1QL01-0XA0 with 6ES7 952-1KL00-0AA0 Memory Card

Siemens 6ES7390-1AF30-0AA0

Makino CBC1 16WC20A012 Interface Module Makino Japan

Xyratex RS-1603 16-Bay SAS/SATA EBOD 3U Storage Array RS-1603-E3-EBD

Siemens 6ES7 253-1AA22-0XA0 6ES72531AA220XA0

Siemens OP77B 6AV6641-0CA01-0AX1 Membrane Keypad

Reliance 0-51839-7

Schneider Modicon AS-B374-001 ASB374001 Analog Output NIB FS

Schneider Modicon AS-984B-832 NSFP AS984B832

Schneider Modicon AS-P453-611 USPP ASP453611

Schneider Modicon AS-B579-001 High Speed Counter w/Wire Arm (UVG)

Schneider Modicon AS-B061-P00 DIGITAL I/O CONTROL BOARD ASB061P00

MODICON PLC MODULE AS-B838-032 24 VDC OUTPUT

Siemens Simatic S5 DC Input Module 6ES5-431-8MA11

Siemens 6ES7 331-7KF02-0AB0 -FS- 6ES73317KF020AB0

SIEMENS SIMATIC MULTI PANEL MP 377 12 TOUCH 6AV6-644-0AA01-2AX0

SIEMENS 6DD1601-0AE0 PROCESSOR MODULE PG16

SIEMENS Sinumerik Operator Panel 6FC5203-0AF26-0AA0-Z 6FC5203 0AF26 0AA0 Z

SIEMENS 90 DAYS WARRANTY SIMODRIVE 611 Digital Control

SIEMENS SIMODRIVE 6SN1118-0DJ21-0AA1 NIBFS

SIEMENS Control Rack 6FC3981-7BG01 Z_ 6FC _6FX1191-1AB00 GWE 570025.9648.01

AEROTECH BA30 SERVO AMPLIFIER

Allen-Bradley 2706-E43J32B1 E43J32B1 ser A rev B GOOD

ABB ACH401B03032 AC Drive With Disconnect 380-480VAC WOW

Acterna TB / MTS-8000 10G Optical Ethernet Transport Module T-BERD / MTS 8000

6ES7314-5AE10-0AB0 Brand , Factory Sealed,

87 BARKSDALE 423X-13 PRESSURE TRANSDUCER S 0-3000 PSIG 0-30 VDC NR

SIEMENS 6SE9-221-3DC40 USPP 6SE92213DC40

BANNER ENGINEERING DMSK4848F1 NSFP DMSK4848F1

AUTOMATED LOGIC M0320 NSFP M0320

MODICON AS-9003-821 USPP AS9003821

INDUSTRIAL DEVICES EC5-X-2010B-150-MS6E/MF1-MTE1-42X USPP EC5X2010B150MS6E

BOSTON GEAR F732-60-B7-G USPP F73260B7G

YASKAWA ELECTRIC R84H-M USPP R84HM

Siemens 6ES5-454-7LA11 NSFP 6ES54547LA11

SIEMENS 6ES5 752-0AA12 6ES57520AA12

SIEMENS S5 6ES5 454-7LA11 OUTPUT MODULE

Siemens S5 PLC Cable 6ES5712-8AF00 6ES5 712-8AF00

Siemens 6ES7195-7HD10-0XA0 NIB

Siemens Servo Motor 1FT6 ERN 1387 2048 62S14-70K 0,00

Siemens 3VU9135-1AB04

Hp 583501-001 Hp Bluetooth Module Interface

WELLS FARGO SIEMENS SXR-2 ADDRESSABLE POINT INTERFACE MODULE EXACTPOINT SMT APT

Siemens 6ES5 246-4UA41 ping Worldwide

Siemens LOGO! DM8 12/24R 6ED1055-1MB00-0BA1 NIB

Omron C200H-CN131

Schneider Modicon AS-HDTA-200/ASHDTA200 Primary rack OFFERS

Schneider Modicon 8-point I/O Module ASbdep210 AS-bdep-210

Schneider Modicon AS-I425-100 USPP ASI425100

Schneider Modicon MODICON/ AS-M485-004 MEMORY BOARD XLNT

Schneider Modicon AS-J878-000

Schneider Modicon TSX Compact AS-BDEP-216 Discrete Input

TELEMECANIQUE XBTGT2110 Touchscreen Glass

Schneider Telemecanique TWDPTO220DT TWDPT0220DT FreShip

Siemens TI 505-6408 8 Ch Word Output Module

Siemens 6AV3505-1FB12 6AV35051FB12 COROS OP5

SIEMENS Sinumerik 6FX1120-3BB01 PC Board

Ethernet Communication Module USB SPI ENC28J60 Remote

SIEMENS SIMODRIVE POSMO CD/CA IP 6SN2703-3AA10-0BA1

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU-BOX 6FC5247-0AA002ZA

SIEMENS 6 Genuine Printronix 107675-005 OCR Ribbon

Allen-Bradley AB 1746-OG16 /C 1746OG16 TTL Output Module NIB

ABB 086329-004 PWA, ECS, END COL SNSR-104

AC TECHNOLOGY M14400B USPP M14400B

A06B-6058-H023 Drive Fanuc

8 port 1GigE and 4 port 10GigE Modules

SCIEMETRIC INSTRUMENTS 298PPC0 NSFP 298PPC0

ALLEN BRADLEY 6500-PS7DSP NSPP 6500PS7DSP

ALLEN BRADLEY 2727-G7P20D1Q6 USPP 2727G7P20D1Q6

INDUSTRIAL DEVICES B8962-FK1-AAAA-XX-FF USPP B8962FK1AAAAXXFF

YAMATAKE 80360146-011 USPP 80360146011

MARPOSS 6321600300 NSPP 6321600300

Siemens 6ES5-301-5AA13 USPP 6ES53015AA13

SIEMENS 6ES5 421-8MA12 6ES54218MA12

SIEMENS S5 6ES5 308-3UB11 6ES53083UB11 CLEAN

Siemens CPU Module 6ES5 944-7UA12 22788

Siemens 6ES7 214-1DC01-0XB0 6ES7214-1DC01-0XB0 FreeShip

Siemens OP27 6AV3627-1JK00-0AX0 Membrane Keypad ping worldwide

RELEASE SuperMicro X9DRE-LN4F Motherboard FULL MFR

Texas Instruments 5TI-1029-1

TELEMECANIQUE INTERFACE MODULE LA1 LC580 BD

TSXSCY21601 TESTED Modicon Premium 485MP TSX-SCY-216-01

Siemens DCS Module 6DS1701-8AB

Modicon MM-PM10-200

Schneider Modicon Subrack AS-HDTA-200

Schneider Modicon ASB885001 TESTED PERFECT CONDITION Basic Module AS-B885-001

Schneider Modicon AS-BFRQ-204 USPP ASBFRQ204

Schneider Modicon AS-BVIC-205 4 Channel Counter In ASBVIC205

Schneider Modicon / TSX Compact Subrack AS-HDTA-202

Schneider Modicon High Connector M AS-8534-000 ~NIB SURPLUS~

SCHNEIDER TELEMECANIQUE OTB1S0DM9LP OTB1SODM9LP

Schneider Automation TSX Quantum 140AVI03000 Analog Input Module

PWR-950-AC 950W AC P/S FOR CISCO 7600 AND CAT 6500

SIEMENS 6ES5451-4UA12 OUTPUT MODULE 32POINT .5AMP 24VDC IN A BOX

SIEMENS 6DD1640-0AB0 USPP 6DD16400AB0

LUCENT Partner II Phone Communications System 103F16 Carrier w/ 3 Modules

SIEMENS SIMODRIVE 6SN1123-1AB00-0CA2

SIEMENS Sinumerik 840C/840E 6FC5103-0AB01-0AA1 Version E

SIEMENS /MOORE 16147-51-02 ACM TRANSITION BOARD 161475102

Allen-Bradley SLC 500 complete rack c/w I/O modules and DeviceNET

ALLEN BRADLEY RIGHT HAND DOOR HARDWARE KIT 1494V-L3

ABB S6N YF-6794 SACE PR211 600VAC/DC 3POLE 600A CIRCUIT BREAKER

A06B-0148-B088 FANUC SERVO MOTORS REMANUFACTURED

6x30A, 4x300V - Brand - 10 Leadtime - 3 Yr Warr

ORMEC GN3-40/2M-V1.1B USPP GN3402MV11B

ALLEN BRADLEY 1771-DMC NSPP 1771DMC

ALLEN BRADLEY 1336S-B007-AN-EN-GM1-HA2-LSE USPP 1336SB007ANENA

GENERAL ELECTRIC DS200IMCPG1CCA USPP DS200IMCPG1CCA

TB WOODS WFC4015-0CHT USPP WFC40150CHT

SQUARE D ATV-58HD23M2XZ USPP ATV58HD23M2XZ

CONTROL TECHNOLOGY INC 2553-1 NSPP 25531

Siemens 6ES5 951-7LD21 6ES59517LD21

Siemens 6ES5 460-7LA11 -

SIEMENS 6ES5-752-0AA12 USPP 6ES57520AA12

Siemens 6ES5 498-1AA11 USPP 6ES5498111AA11

Siemens 6AV6641-0AA11-0AX0 OP73 6AV66410AA110AX0

Siemens LOGO 24RL 6ED1053-1HA00-0BA0

RSP720-3C-10GE Cisco Switch Processor 720 W/10 Gigabit EN upbs Router

Telemecanique TSX SUP 702

SIEMENS Simatic 6ES5441-4UA11 Comm. Interface Module

Wago 750-493/000-001 3-phase power measurement module

Siemens 6SE7090-0XX85-1DA0 ping Worldwide

Modicon AS-P464-001

Schneider Modicon EXPRESS 75 BALLPOINT REFILLS- BLACK FINE-SAME AS 575-FIT K2 PEN

Schneider Modicon AS-B551-001 ASB551001 G266

Schneider Modicon AS-B873-011 USPP ASB873011

Schneider Modicon AS-B825-016 24VDC Input Module True High

Schneider Modicon Fast Input Module AS-B829-116 ASB829116 - Lot of 4

Schneider Modicon AS-J878-000 Modem Module ASJ878000

SCHNEIDER ELECTRIC 140DAO84000 TSX QUANTUM OUTPUT MODULE AC OUT 24-230V

SIEMENS 505-6308 WORD INPUT MODULE 5056308

Reliance Shark 57C554 Remote I/O Interface 57C-554

Siemens 9330 9330DC-126-0ZZZZA Power Meter Display ION Profibus Access

SIEMENS Sinumerik Module Modul #6FC5111-0CA03-0AA2

Prosoft MVI56-GSC Communications Module 2

SIEMENS Module # 6SN1146-1BB00-0EA1 Simodrive 611

SIEMENS SIMODRIVE 6SN1145-1BA01-0DA1SINUMETIK 840D NCU 6FC52476SN11236FC5357

SIEMENS 6FC3984-1FB Tape Reader - Used

Allen-Bradley2707-MVH232MicroViewTerminal

Allen Bradley Terminal Board 9101-1780 Amphenol /Sealed

ABB IRB6600 ROBOT IRB 6600

ZEBRA 090-401-00203-09 USPP 0904010020309

(RR11-1) 1 NIB WESTINGHOUSE A202K3CAZ 100A 600VAC CONTACTOR RR11-1

MITSUBISHI FR-A240-E-37K-TF USPP FRA240E37KTF

ALLEN BRADLEY 1336T-MCB-SP51B NSPP 1336TMCBSP51B

GENERAL ELECTRIC 44B377098-G01 NSPP 44B377098G01

FINCOR ACE-F-460V-3P-15HP USPP ACEF460V3P15HP

SIEMENS 6ES5-675-0UB11 USPP 6ES56750UB11

RENISHAW A-2116-0200 NSFP A21160200

TEXAS INSTRUMENTS PLC 2490092 USPP 2490092

Siemens 6ES5 516-3UA11 6ES5516-3UA11 6ES5374-2FH216ES6374-2AH21 XLT

Siemens 6ES5-955-3NF42 USPP 6ES59553NF42

SIEMENS 6ES5-451-5AA12 USPP 6ES54515AA12

Siemens 6ES5 316-8MA11/6ES5316-8MA11 INTERFACE XLNT

Siemens S5 Digital Input Pair 6ES5 421-8MA12 With Base 5226

SIEMENS C98043-A7006-L1

Siemens 6ES5 441-4UA13 6ES54414UA13

Square D 8030 CRM-565

SCHNEIDER AUTOMATION TXS-SCM-2044 INTERFACE MODULE TSXSCM2044

Woodhead SST Allen Bradley 5136-SD-ISA DH/DH/RIO ISA Interface Card

SIEMENS 6ES7621-6BD01-0AE3 SIMATIC S7 C7-621 ASI ping Worldwide

Siemens TD390 6ES5390-0UA11