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　　新浦化學(泰興)有限公司系新加坡新浦化學私營有限公司全資子公司，位于泰興經(jīng)濟開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠?，F(xiàn)投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設110萬噸/年輕烴綜合利用項目;成立新浦化學(倉儲)有限公司，建設40萬立方米輕烴倉儲項目。
　　新浦化學已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計、PH計、色譜等產(chǎn)品。本項目中，橫河電機(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時間的使用后，由于舊系統(tǒng)設備老化，后經(jīng)過雙方技術確認后決定更換為橫河電機的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個裝置，總點數(shù)為1800點。項目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場電纜和機柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當時橫河電機最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統(tǒng)中導出。橫河電機必須在規(guī)定時間內(nèi)獨立完成軟硬件的調(diào)研工作，確保控制功能的完整性和一致性。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(中國)有限公司成立了由工程、技術、營業(yè)人員組成的專門項目組，借助橫河電機自主開發(fā)的系統(tǒng)升級工具，對該項目實施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項目的質(zhì)量。通過用戶的積極配合和橫河電機的共同努力，加強工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩(wěn)運行至今。

Siemens 411 Operator Pnel Mounting Kit

SP3232 Serial to TTL RS232 to TTL communication module serial port module

GE 90-30 COMMUNICATIONS CONTROL MODULE IC693CMM311-M

SIEMENS SIMODRIVE 6SN1130-1AA11-0EA0 Free Ship

SIEMENS 6FC5-203-0AB13-0AA2 USPP 6FC52030AB130AA2

Advantech MIC-3351

ALLEN-BRADLEY 1770-T12 PLC-4 Microtrol Programmer WOW

51401288-200 HDW FW HPK2-3 PC Board

ABB SACE Tmax T5L 400 (T5L400) circuit breaker with

A06B-0148-B177#7008 FANUC SERVO MOTORS

700' 4/4 SO SOOW SJO SJOOW Black Portable Cord Cable Wire American DUrable

PERCEPTRON 9110017 USPP 9110017

ALLEN BRADLEY 1775-MEA NSPP 1775MEA

ALLEN BRADLEY 1336S-B015-AA-EN-GM1-HA2-L6 USPP 1336SB015AAENGMA

GENERAL ELECTRIC DS3800HLND1B1B USPP DS3800HLND1B1B

TELEMECANIQUE TSX-P87-455E USPP TSXP87455E

SSD DRIVES 547-2400-9-8-1-010-1010 USPP 5472400981010101

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SIEMENS 6ES5 095-8MC01 6ES50958MC01S5 Interface Module

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Roland VG-99 Mult System Effects Modeling Processor System V-Guitar

Telemecanique TSXCTC01

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Wago 750-467 2-CHANNEL ANALOG INPUT MODULE

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Modicon AS-S210-010

Schneider Modicon DEP218/AS-BDEP-218 DISCRETE INPUT 16PT

Schneider Modicon AEG/ AS-DAP-210 Output Module

Schneider Modicon AS-B875-101 USPP ASB875101

Schneider Modicon AEG/ MODULE MODEL AS-B804-116 S/N 0011163

Schneider Modicon I/O Remote Interface Card Part AS-J890-102

Schneider Modicon AS-M680-008 8K 8 K RAM Memory Module

Schneider Automation Inc DAP 216/AS-BDAP-216 DAP216ASBDAP216 Output Module

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Prosoft 3300-MBP 3300MBP Communications Module

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AllenBradley1794-OB16IsolatedOutputModule

ALLEN BRADLEY SWING ARM CATALOG NO. 1771-WA / QTY 10

ABB K-line K800S power air circuit breaker

Zero Gauss Chamber made of 14mm mu bl, extra high shielding, nealed

(sp 300) IAI X-Sel Controller XSEL-KE-4-100A-100AB-30DA-N1-EEE-5-2

MITSUBISHI MR-RB507-4 NSFP MRRB5074

ALLEN BRADLEY 1336VT-B100-EOT-L3-S1 USPP 1336VTB100EOTL3S

GENERAL ELECTRIC DLP3512CDH USPP DLP3512CDH

FORNEY 34727701 USPP 34727701

SIEMENS 6ES5-982-1AA11 USPP 6ES59821AA11

ROBICON 454902.2 USPP 4549022

VARIAN VZU-6991E4 USPP VZU6991E4

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Siemens S5 Interconnecting Cable NIB

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SIEMENS 6DS1703-8RR USPP 6DS17038RR

Square D 8030 GRK-210

Scosche BFTAK Bluefusion Interface Module For Factory Hands-Free Toyota

Whirlwind DS168T/R Digital Snake System16X8

Siemens 6ES7972-0BB52-0XA0 Profibus DP NIB

Siemens TP170B 6AV6 545-0BC15-2AX0 Touch Glass

Siemens 305-04B

Schneider Modicon AS-BZAE-204High Speed Counter ASBZAE204

Schneider Modicon AS-B577-005 USPP ASB577005

Schneider Modicon DAP 220/ AS-BDAP-220 OUTPUT MODULE 24VDC 8INPUT

Schneider Modicon AS-HDTA-201-COVER NSPP ASHDTA201COVER

Schneider Modicon AS-B864-001/ASB864001

Modicon 115VAC Output Module B350

SIEMENS 6ES7-321-1BL00-0AA0 INPUT MODULE SM321 32xDC24V 6ES73211BL000AA0

SCHNEIDER DISCRETE VDC/VAC OUTPUT DAP 218/AS-BDAP-218

Siemens INTERFACE 16DO PNEUMATIC 6ES7-148-1EHIO-OXAO

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SIEMENS COMMUNICATIONS PROCESSOR MODULE 6ES5 544-3UA11 surplus

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ALLENBRADLEYPV6002711-B6C22711B6C2NIB

Allen-Bradley - 2711-NM11

ABB Contactor AF400-30 600V 550A WITH ABB SACE S6N AG06117356Trip Unit Breaker

ADEPT TECH Robot Controller Chassis PA-4

(50) BRAND JCA48-4111B1 RFAmplifiers 4-8.6GHz 34dB C-band with Test Data

INDRAMAT MAC-112D-0-FD-3-C/130-A-//1 NSPP MAC112D0FD3C130A

TRICONEX 3005 USPP 3005

FANUC A06B-6050-C401 USPP A06B6050C401

DENEX 51L2010 NSFP 51L2010

RELIANCE ELECTRIC 45C-344 USPP 45C344

NACHI RTC201 USPP RTC201

MITSUBISHI A2A-CPU-R21-S1 USPP A2ACPUR21S1

Siemens 6ES5 393-0UA13 6ES53930UA13

Siemens 6ES5-777-0BB01 NSFP 6ES57770BB01

SIEMENS 6ES5-377-0AA11 NSFP 6ES53770AA11

Siemens 6ES5 421-8MA12 8 POINTS INPUT MODULE 24VDC REFU

Siemens S5 100U BUS MODULE 6ES5-700-8MA11

Siemens 6SE7023-4TC84-1HF3

Siemens USB PPI+ PLC Cable PC PPI USB Optical Isolated

Siemens 6SC6130-0FE00

MILLIPORE Waters System Interface Module Detector

X2-10GB-ER 10GBASE-ER X2 MODULE for CISCO

SIEMENS 6ES7 322-1BH81-0AA0 6ES7322-1BH81-0AA0 FreeShip

Siemens PLC 6ES7 331-7KF01-0AB0 6ES7331-7KF01-0AB0

Reliance 0-52861-1

Schneider Modicon AS-884A-201 PROCESSOR CONTROLLER AS884A201

Schneider Modicon AS-B230-501 NSPP ASB230501

Schneider Modicon AS-P810-001 USPP ASP810001

Schneider Modicon AS-B805-116 Rev. R 115V 16PT Output Mod

Schneider Modicon AS-B352

Modicon Panelmate plus AEG MM-PMC3-100 MMPMC3-100 92-00562-00 85-00439-01

Siemens Simatic Digital Input Module S5 6ES5 421-8MA11

Siemens 6ES7 321-1EL00-0AA0 6ES73211EL000AA0

SIEMENS SIMATIC 6AG70111BA000AD0 PANEL PC TOUCH PANEL NIBBD

SIEMENS 6DD1-641-0AC0 NSPP 6DD16410AC0

SIEMENS SINUMERIK840DE NCU 571.2 6FC5357-0BB11-0AE0

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SIEMENS SIMODRIVE 6SC6120-0FE01 /REPAIRED

SIEMENS 840D OP031 6FC5203-0AB11-0AA0 Free Ship

Advantech ADAM-5017 8-ch analog b module

Allen-Bradley 1771-OZC/B Contact Output Module 8 N.O. - ATS 365 Warranty

ABB ACS 800 ACS800-U1-0030-5+BO56 30HP 460 VOLT

ACTUS POWER NPSA-102MU-E9BS USPP NPSA102MUE9BS

6ES7412-2XG04-0AB0 Brand , Factory Sealed,

90 -factory calibrated unit

SKALTEK DCD-335-4K USPP DCD3354K

BRANSON 943D NSPP 943D

BALDOR 712-510-110S001 NSFP 712510110S001

MODICON M131-H60B NSFP M131H60B

KLOCKNER MOELLER DIL8-22-110V50HZ-120V60HZ NSFP DIL822110V50HZ12

CUTLER HAMMER 511H992A USPP 511H992A

Siemens 6ES5 095-8MB02 6ES50958MB02

Siemens 6ES5-460-7LA12 6ES5460-7LA12 ANALOG MODULE

SIEMENS 6ES5 911-0AA42 6ES59110AA42

SIEMENS S5 6ES5 482-8MA13 I/O MODULE

Siemens SIMATIC6ES5-482-8MA13

Siemens 6ES7291-8GE20-0XA0 Memory Module

Siemens Simatic S7-200 CPU214 6ES7214-1AC01-0XB0 PLC

Siemens 6ES5135-3KA13

HP J8735A ProCurve Switch FL 10-Ports 100/1000-T Interface Module

XPRESSKIT DBALL DATA ALL INTERFACE MULTI MODULE DEI BYPASS MODULE

Siemens 6ES5 942-7UB11 6ES5942-7UB11

Siemens Memory Card 6ES7952-1AM00-0AA0 6es79521am000aa0

Omron C500-II001

Schneider Modicon AS-BDEP-218 PLC

Schneider Modicon AS-185A-000 NSFP AS185A000

Schneider Modicon AS-J810-000 INTERFACE MODULE ASJ810000

Schneider Modicon ANALOG OUTPUT MODEL DAU 202/AS-BDAU-202

Schneider Modicon DAP218/AS-BDAP-218

Schneider Modicon /AS-J347-001 Modbus Interface Module UVG

SLC 500 Analog Input Module 1746-NI4

Schneider TM2DDO8TT TM2DD08TT

SIEMENS TEXAS INSTRUMENTS 505-4616 MODULE DIGITAL OUTPUT 24-110 VAC REPAIRED

SIEMENS 505-4932 RELAY OUTPUT MODULE

SIEMENS Sinumerik 6FX1820-0AX02 Module E Stand 06

DIP Communication Module CDN066 DeviceNet RS232 33287

SIEMENS SIMODRIVE LT MODUL 6SN1123-1AA00-0CA2

SIEMENS SIMODRIVE 6SN1145-1BA01-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC53562KM

Advantech ADAM-4019 Analog Input Module in Box

ALLEN-BRADLEY 77131-107-02 Lamp Base Real Part

ABB 3ADT209018R0001 SERVO DRIVE

ACCURAY 061552-001 USPP 061552001

A06B-6076-H101 FANUC SERVO AMPLIFIER

800 WATT RSE SIERRA SWITCHGEAR COMMERCIAL SWITCHBOARD ELECTRIC PANNEL

SIEMENS 6AV6-381-1BN06-2AX0 NSFP 6AV63811BN062AX0

ALLEN BRADLEY 8520-DSP-EXEC1-L15S USPP 8520DSPEXEC1L15S

ALLEN BRADLEY 6180-EILEGFZZECZ USPP 6180EILEGFZZECZ

KAWASAKI P80B22450RCX2A USPP P80B22450RCX2A

GENERAL ELECTRIC SKPA36AT0800 USPP SKPA36AT0800

YASKAWA ELECTRIC SGMG-09ASAL-MY1 NSFP SGMG09ASALMY1

MSA 487705 NSPP 487705

Siemens 6ES5-312-5CA12 NSPP 6ES53125CA12

SIEMENS 6ES5 431-8MA11 INPUT MODULE 24VDC IN BOX

SIEMENS S5 6ES5 470-7LB12 ANALOG OUTPUT MODULE

Siemens I/O Module 6ES5 306-7LA11 37474

Siemens 6ES7 223-1BH00-0XA0 6ES7223-1BH00-0XA0 FreeShip

Siemens OP37 6AV3 637-1ML00-0FX0 Membrane Keypad

RACAL INSTRUMENTS 1260-14 DIGITAL I/O MODULE

GE Series Five PLC Local Interface Module IC655BEM500A

Texas Instruments 6MT31 16 Input Logic Interface Module

Siemens 12/24RCE 6ED1052-1MD00-OBA7 6ED1 052-1MD00-OBA7 in Box FreeShip

Siemens EM235 6ES7 235-0KD20-0XA0 EM 235 PLC

Modicon PC-0984-380

Schneider Modicon PLC AS-B804-000 OUTPUT MODULE 16POINT 115VAC

Schneider Modicon AS-BDAU-208 Analog Out ASBDAU208

Schneider Modicon AS-C484-165 USPP ASC484165

Schneider Modicon AS-J470-000

Schneider Modicon AS-B885-110 ASB885110

Schneider Modicon IO1103 I/O MODULE AS-B103-000

Schneider TELEMECANIQUE TWDAMO1HT TWDAM01HT NIB FS

Schneider 140DAI55300 Modicon Quantum 115 VAC Input Module

PVDM3-128 CISCO 128-CHANNEL HIGH-DENSITY VOICE AND VIDEO DSP MODULE

SIEMENS 6ES5-440-8MA21/6ES5440-8MA21 OUTPUT MODULE XLNT

SIEMENS 6DD1-681-0CG1/6DD1681-0CG1 PC MODULE XLNT

Indramat RMK12.1-IBS-BKL Communication Module WOW

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5356#2AA

SIEMENS SINUMERIK 840C 6FC5103-0AE01-0AA1

SIEMENS MOORE PRODUCTS 15799-209 CPU MODULE NNB

ALLEN-BRADLEY PLC 5 1771-OAD/C AC OUTPUT MODULE QUANTITY

530T-1112 Siemens/Texas Instruments TI PLC Processor 530T1112 N787

ABB SERVO DRIVE ACH501-010-4-00P2

A06B-0148-B188#0075 FANUC SERVO MOTORS REMANUFACTURED

700' Wake Forest 4/0 4/0 4/0 2/0 Direct burial Wire Aluminum URD 600 voltage

POWERTEC INDUSTRIAL MOTORS INC C0302N3CH109NNNN NSFP C0302N3CH109NNNN

ALLEN BRADLEY 1784-T30CBC NSPP 1784T30CBC

ALLEN BRADLEY 1336S-CWF50-AA-EN4-HAP-L6 NSFP 1336SCWF50AAEN4H

GENERAL ELECTRIC DS3800HSQD1J1F USPP DS3800HSQD1J1F

TEXAS INSTRUMENTS PLC 560-2120W NSFP 5602120W

STROMAG AEC-051.2 USPP AEC0512

ELECTRO FLYTE 12M25-14-20 USPP 12M251420

Siemens 6ES5 981-0HA11 6ES59810HA11

SIEMENS 6ES5 265-8MA01 HIGH SPEED SUB CONTROL

SIEMENS 6ES5-777-0BC01/6ES5777-0BC01 BUS TERMINAL MODULE XLNT

Siemens 6ES5 700-8FA11 6ES5 700-8FA11S5 Bus Module 60 DAYS WARRANTY

Siemens 6DS1325-8AA 6DS13258AA in Box, Seal opened,

Siemens LOGO! 230RC 6ED1052-1FB00-0BA5

Robotron 503-1-0324-16 5031032416 I/O Module No Box

Telemecanique TSXLES65

SIEMENS/TI 505-7201/5057201 FIELD INTERFACE MODULE XLNT

Wago 750-344 INTERBUS ECO FIELDBUS COUPLER