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塑鋼門窗近幾年在國內(nèi)方興未艾，傳統(tǒng)塑鋼門窗都是推拉窗，但推拉窗氣密性和開啟方式等方面存在一系列不便和缺陷，而隨著人們生活水平的提高，平開翻轉(zhuǎn)窗開始進(jìn)入市場(chǎng)。平開翻轉(zhuǎn)窗和推拉窗的結(jié)構(gòu)區(qū)別在于五金件上，目前國內(nèi)平開翻轉(zhuǎn)窗五金件主要從國外進(jìn)口。北新建材(集團(tuán))有限公司2001年在國家經(jīng)貿(mào)委的支持下上馬全國第一條全自動(dòng)門窗五金沖壓線，對(duì)于生產(chǎn)出來的五金件質(zhì)量的壽命檢測(cè)是一個(gè)新的問題。
　　五金件質(zhì)量的壽命檢測(cè)目前國內(nèi)沒有標(biāo)準(zhǔn)，我們參考?xì)W洲的標(biāo)準(zhǔn)主要有以下幾方面要求：
　　1：開啟壽命：要求不低于50000次，動(dòng)作要求模擬人工開啟門窗，即先平開，執(zhí)手在第一開關(guān)位置時(shí)(如圖1中位置)，為起始位置。逆時(shí)針轉(zhuǎn)動(dòng)90。　到平開位置，水平向外平開，窗扇開啟大約35。(以平開轉(zhuǎn)軸位置為軸心)，然后關(guān)閉窗扇，將執(zhí)手順時(shí)針旋轉(zhuǎn)90?！〉疥P(guān)閉位置;平開動(dòng)作結(jié)束，執(zhí)手回到第一開關(guān)位置時(shí)，再將執(zhí)手逆時(shí)針轉(zhuǎn)動(dòng)180?！〉缴蠎椅恢?，向外、向下拉平開上懸，窗扇開啟大約15。(以平開下轉(zhuǎn)軸位置為軸心)，然后關(guān)閉窗扇，將執(zhí)手順時(shí)針旋轉(zhuǎn)180。　到關(guān)閉位置;此平開與上懸為一個(gè)動(dòng)作周期，為一次平開上懸開啟。
　　2：開啟頻率：檢測(cè)頻率為5次/分
　　3：開關(guān)門窗力不大于100N，開啟執(zhí)手力矩不大于1N.m;
　　據(jù)筆者在國內(nèi)和歐洲五大五金件生產(chǎn)廠參觀的結(jié)果看，主要是用氣缸來實(shí)現(xiàn)以上動(dòng)作，雖然基本可以實(shí)現(xiàn)動(dòng)作，但如果窗型復(fù)雜，這種設(shè)備適用的靈活性和方便性極差，我們考慮用伺服電機(jī)和滾珠絲杠來實(shí)現(xiàn)以上動(dòng)作并克服其弊端，設(shè)備已調(diào)試完畢，運(yùn)行效果良好。
我們用兩臺(tái)伺服電機(jī)，這里我們選用了三菱公司的MR-J2S-A型伺服電機(jī)，一臺(tái)用于開執(zhí)手，一臺(tái)用于開窗扇，用三菱公司的FX2N型PLC控制整個(gè)系統(tǒng)的協(xié)調(diào)工作，系統(tǒng)的狀態(tài)由觸摸屏來顯示和調(diào)整，如工作頻率和次數(shù)的設(shè)定，實(shí)際工作次數(shù)、系統(tǒng)故障原因及拉力和扭力的顯示。拉執(zhí)手的長桿在執(zhí)手
　　接頭處有一類似于機(jī)器手的萬向接，便于換向。
　　現(xiàn)將系統(tǒng)的工作流程描述于下：
　　1) 在觸摸屏上設(shè)定工作頻率和次數(shù)和窗型大小。
　　2) 在操作臺(tái)上選定是要進(jìn)行平開檢測(cè)還是要進(jìn)行平開上懸開檢測(cè)(以下以平開上懸為例描述)，啟動(dòng)任務(wù)，系統(tǒng)開始運(yùn)行。
　　3) 首先1號(hào)伺服將執(zhí)手逆時(shí)針旋轉(zhuǎn)90o到平開位置，即將執(zhí)手置于水平位置。
　　4) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往外平開，窗扇開啟大約35。(以平開轉(zhuǎn)軸位置為軸心，即1圖中的2處)。
　　5) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往里關(guān)上。
　　6) 1號(hào)伺服將執(zhí)手順時(shí)針旋轉(zhuǎn)90o到關(guān)閉位置，即起點(diǎn)位置。以上完成一次平開檢測(cè)。
　　7) 1號(hào)伺服將執(zhí)手逆時(shí)針旋轉(zhuǎn)180o到上懸位置，即和窗扇平行位置。
　　8) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往外平開，窗扇開啟大約15。(以平開下轉(zhuǎn)軸位置為軸心，即1圖中的1處)。
　　9) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往里關(guān)上。
　　10) 1號(hào)伺服將執(zhí)手順時(shí)針旋轉(zhuǎn)180o到關(guān)閉位置，即起點(diǎn)位置。以上完成一次平開上懸檢測(cè)。
　　以上是實(shí)驗(yàn)機(jī)的工作流程，由于窗型大小不一，窗扇開啟35o時(shí)，2號(hào)伺服
　　沿絲杠方向行走距離不一樣，所以每次實(shí)驗(yàn)開始必須要在觸摸屏上選定窗型大小，另外有外平開和平開上懸窗戶的區(qū)別，它們的工作流程也不一樣，所以要在工作前選好，否則會(huì)損壞五金件。

LFE 2010-D0-5001-3600 USPP 2010D050013600

Siemens 6ES5 524-3UA13 6ES55243UA13

SIEMENS 6ES5 306-7LA11 -FS- 6ES53067LA11

SIEMENS 6ES5-312-3AB31 USPP 6ES53123AB31

SIEMENS S5 6ES5-318-8MB13 ET200U

Siemens POWER SUPPLY S5 6ES5951-7LD21 6ES5 951-7LD21

SIEMENS 6ES5 314-3UA11 6ES53143UA11

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LOT 2 Allen Bradley 1492-IFM20D120N INTERFACE MODULE

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Reliance 0-51811-1

Schneider Modicon AS-B802-008/ASB802008

Schneider Modicon AS-9385-001 USPP AS9385001

Schneider Modicon AS-P420-61M USPP ASP42061M

Schneider Modicon AS-B550-000 NSFP ASB550000

Schneider Modicon AS-884A-201/AS884A201

MODICON TELEMECANIQUE C1600 W81491349 WELDING VFD OP PANEL DATA ENTRY PANEL

Siemens Simatic S7 1P6ES7 131-4BD01-0AB0 Digital Input Module

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SIEMENS Sinumerik 6FC5403-0AA20-1AA0 6FC54030AA201AA0

SIEMENS SINUMERIK MODULE DRIVE 1P 6SL3040-0NC00-0AA0 A5E01585149 VERSION CNIB

SIEMENS 2008 Simodrive LT-Modul INT. 15A 6SN1123-1AA00-0AA1

SIEMENS SIMODRIVE 6SN1123-1AA00-0AA1

SIEMENS CONTROLLER CARD 6FC5357-0BB34-0AE0

Advantech Remote Data Acquisition Module ADAM-4017 NIB

Allen-Bradley 2711-B5A5L1 Series H Panelview 550 Touchscreen REV D FRN 3.13

ABB AC 800M PM856 3BSE018128R1 & PM856K01 3BSE018104R1

Acterna JDSU FST-2310 Module w/ OC48 OC12 OC3 For FST2000 TTC 2000 TBERD 2310

6ES71310BL100XB0 Brand , Factory Sealed,

8562EC Portable Spectrum Analyzer, 30 Hz to 13.2 GHz with CAL &

SIEMENS 6SE7-024-7TD51-1AA0 USPP 6SE70247TD511AA0

BAILEY CONTROLS INICT-13A NSFP INICT13A

ATLAS COPCO 4240-0367-81 USPP 4240036781

MODICON AS-521P-011 NSFP AS521P011

INDRAMAT TDM-3.2-030-300-W1 USPP TDM32030300W1

BALDOR BSM90A-1150AA USPP BSM90A1150AA

WESTINGHOUSE 5D32161G02 USPP 5D32161G02

Siemens 6ES5-451-4UA14/6ES5451-4UA14 DIGITAL OUTPUT MODULE NIB

SIEMENS 6ES5 705-0AF00 6ES57050AF00

SIEMENS S5 6ES5 434 7LA12

Siemens S5 CPU 945 6ES5 945-7UA21 6ES5945 6ES59457UA21

SIEMENS 6ES7090-0XX84-0FF0

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HONEYWELL TK-MUX021 REV E SERIAL INTERFACE MODULE

WEIDMULLER 8155620000 INTERFACE MODULE RS SD25B LPK2

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Omron 3G2C7-LK202E-V1

Schneider Modicon AS-J812-000 PLC

Schneider Modicon PROM Board AS-506P-008_AS506P008 Rev C_8K of Memory_AS-5O6P-OO8

Schneider Modicon AS-H827-107 NSFP ASH827107

Schneider Modicon MODICON/ AS-B351-001 115 VAC INPUT MODULE XLNT

Schneider Modicon AS-EM85-301

Schneider Modicon Remote I/O Processor AS-P451-622 200

Telemecanique SCHNEIDER TSXDMZ28AR INPUT MODULE

Schneider Telemecanique TSX P57303AM TSXP57303AM

Siemens Touch Panel TP 170A/6AV6 545-0BA15-2AX0 and Bernstein Enclosure

Siemens 6AV3-617-1JC20-0AX1 Operator Interface WOW

SIEMENS Sinumerik 6FX1111-0AM02. CPU Slave Module .

FOXBORO COMP. P0400VP CMP10 PLC COMMUNICATIONS PROCESSOR 10 MODULE REV-0S 51921

SIEMENS SimoDrive Servo Drive Controller 6SN1130-1AD11-0GA0

SIEMENS SIMODRIVE 6SN1146-1AB00-0BA1SINUMETIK 840D NCU-BOX 6FC5247-0AA00-0AA24

SIEMENS MOORE 61VH PNEUMATIC VCH BOOSTER RELAY NIB

Allen-Bradley AB Panelview 1000 Cat 2711-K10C1

AB,ALLEN-BRADLEY BULLETIN SERCOS 1394 DIGITAL SERVO CONTROLLER 1394-SJT10-C-RL #

AC TECH Model # Q14075B 75HP VARIABLE SPEED AC MOTOR DRIVE

A06B-1234-B411#N111 FANUC SERVO PARTS

78092-1R

REXROTH MA4/200-7301-M USPP MA42007301M

ALLEN BRADLEY 6180-ADIDCFBCCZZ USPP 6180ADIDCFBCCZZ

ALLEN BRADLEY 2711-K9A3 USPP 2711K9A3

INDRAMAT TDM1.2-050-300-W1-220 USPP TDM12050300W1220

YOKOGAWA 3760-31-02/D/RS-232C/REM/AK-02/LMP USPP 37603102DRS232CR

XYCOM 3515-01L214103501X USPP 351501L214103501

KLOCKNER MOELLER DP-32DI/P-ECO NSFP DP32DIPECO

Siemens 6ES5-265-8MA01 NSPP 6ES52658MA01

SIEMENS 6ES5 410-7AA11 6ES54107AA11

SIEMENS RELAY OUTPUT MODULE 6ES5 451-7LA11 IN BOX

Siemens Comperator Module 2X Input 6ES5 461-8MA11 SURPLUS

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Siemens OP177B 6AV6642-0DA01-1AX1 Touchscreen Glass

RELEASE SuperMicro X9DRW-3LN4F MB ※Check W/ Us for Availability FIRST※

Texas Instruments 530C-1104

TAS Gemini Warp Dual Terminal Emulator RS-232/530-A Interface Module

TYAN S2880 THUNDER K8S S2880UGNR. DUO SOCKET 940 AMD-8131 CHIPSET ON BOARD SCSI

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Modicon MA-9255-000 (B9550T)

Schneider Modicon /AEG/Schneider AS-BDEP-254/ASBDEP254 Input

Schneider Modicon ASB872011 TESTED Analog Output Module AS-B872-011

Schneider Modicon AS-BDEP-220 USPP ASBDEP220

Schneider Modicon AS-BDEP-217 Discreet IN 24VDC ASBDEP217

Schneider Modicon -AS-884A-100

Schneider Modicon Discrete Output M AS-BDAP-216N ~ SURPLUS~ Qty. x4

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Schneider Electric Input Module TSXDEY16FK

PWR-RPS2300 CISCO REDUNDANT POWER SYSTEM 2300 AND BLOWER

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Mercedes CL500 w215 2000-2002 MOTOROLA COMMUNICATION MODULE TANAPA SYN9266B

SIEMENS SIMODRIVE 6SN1123-1AA00-0KA1

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SIEMENS /MOORE 39ACM12NAN APACS ADVANCED CONTROL MODULE 16139-2/09

Allen-Bradley SLC500 Input/Output Module 1746-IO12 Series B

ALLEN BRADLEY SERIES 9 OPERATOR INTERFACE COMPUTER 8520-VOP1 REV. 01

ABB robots: Servo motor 3HAC2847-1 - manufactured by ELMO

A06B-0147-B088#7075 FANUC SERVO MOTORS

0-57404-2B

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ALLEN BRADLEY 1756-L64 NSPP 1756L64

ALLEN BRADLEY 1336F-BRF75-AA-EN-HASP-L5 USPP 1336FBRF75AAENH3

GENERAL ELECTRIC DS200GSIAG1CFD USPP DS200GSIAG1CFD

SYMAX 8030-ROM-871 NSFP 8030ROM871

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CHRISTENSEN LX15T USPP LX15T

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SIEMENS 6ES5-727-3BF00 USPP 6ES57273BF00

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Rupert Neve Designs 543 Mono Compressor-Limiter DEMO UNIT

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Schneider Modicon AS-B804-016 ASB804016 Output Module

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Schneider Modicon DEP 210 Input Module AS-BDEP-210 NIB

Schneider Modicon AS-J810-000 Interface Module S901 RIO 1POINT

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AllenBradley2711C-T10C/B2711CT10CPanelviewC1000

ALLEN BRADLEY TOUCH SCREEN 6185-CAAABZZ 6185CAAABZZ

ABB IRB 6400 6 AXIS M94A ROBOT 2.4M REACH 120KG R13044

ADVANCED MICRO CONTROLS 1762 USPP 1762

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MERITEK CF25-000JTR-5000PK NSFP CF25000JTR5000PK

ALLEN BRADLEY 1336R-VB078-AA-HAP NSFP 1336RVB078AAHAP

GENERAL ELECTRIC 07556D26G0002 NSFP 07556D26G0002

FANUC A20B-0004-0171-05C USPP A20B0004017105C

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RELIANCE ELECTRIC 85014-R USPP 85014R

SQUARE D H365 USPP H365

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Siemens 6ES5-951-7ND12 USPP 6ES59517ND12

SIEMENS 6ES5-442-3AA11 USPP 6ES54423AA11

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Siemens S5 BUS MODULE 6ES5 700-8MA11

Siemens C98043-A1663-L C98043-A1663-L11-08

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Square D 8030 CRK-210

RV DC INTERFACE MODULE DCI PN 38030033

WS-C2950T-48-SI CISCO CAT. SWITCH 48 10/100 2 10/100/1000BASE-T UPLINKS STD I

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Siemens SL-360 Lithium Battery for S5 PLC NIB FS

Schleicher UNG24 31208162 268 095

Schneider Modicon ASJ470-000 Programming Module AS-J470-000

Schneider Modicon AS-B557-001 NSFP ASB557001

Schneider Modicon AS-W808-006 POWER CABLE 6 FEET ACT 639

Schneider Modicon AS-C001-000 ASC001000 CPU Card FA3240

Schneider Modicon AS-B829-116 Fast INPUT MODULE 5V TTL 16 point

Modicon 992 019 1002 Robot Teach Pendant HHTP

Siemens Analog Input Sub-Module 6ES5 498-1AA51

SEALEDASA5540-AIP20-K9 CISCO 5540 W/AIP-SSM-20 SW HA 4GE1FE 3DES/AES

Siemens MS300 Circuit Board MS3OO 6FX1113-4AD01 6FX11134AD01 6FX1113-4ADO1

SIEMENS SINUMERIK 6FC5203-0AF02-0AA1 no box Free Ship

Spirent SX-7410B Communication Analyzer Module

SIEMENS 6SN1123-1AA00-0CA0 SIMODRIVE 50A WRTYFAST SHIP

SIEMENS 6SN1146-1BB01-0BA2 SIMODRIVE 611 INFEED/REGEN. FEEDBACK MODULE

SIEMENS 6FC5247-0AA02-1AA0 6FC5 247-0AA02-1AA0 SINUMERIK 840D PCI/ISA Adapter

AirTAC Solenoid Valve 4V120-M5 in Box

ALLEN-BRADLEY 160-BA01NPS1P1 0.5HP 460VAC Control. in good condition

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88288

ADEPT TECH 10845-72000 USPP 1084572000

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INDRAMAT DSC3.1-150-115 USPP DSC31150115

TEXAS INSTRUMENTS PLC 555-1101 NSPP 5551101

FANUC A02B-0072-C023 USPP A02B0072C023

CUTLER HAMMER FDPW367T USPP FDPW367T

RELIANCE ELECTRIC 0-57552-4A USPP 0575524A

MODICON PC-E984-685 USPP PCE984685

JOSLYN CLARK 5003-2001-11 NSPP 5003200111

Siemens 6ES5 373-1AA81 -FS- 6ES53731AA81

Siemens 6ES5-605-0UB12 USPP 6ES56050UB12

SIEMENS 6ES5-375-0LC21 USPP 6ES53750LC21

Siemens 6ES5 375-1LA15 -- 6ES53751LA15

Siemens Bus I/O Module 6ES5 700-8MA21

SIEMENS 6SE3212-0DA40 6SE32120DA40 IN BOX

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XYCOM XVME-660 VME BUS XVME 660 XVME660 Inb

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Reliance 0-51839-8

Schneider Modicon AS-B360-001 Relay Output Module ASB360001

Schneider Modicon AS-984B-832 USPP AS984B832

Schneider Modicon AS-P453-612 USPP ASP453612

Schneider Modicon AS-B801-000 ASB801000 B801 Spare Slot

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MODICON PLC MODULE AS-B824-016 24 VDC OUTPUT

SIEMENS SIMATIC S5 ANALOG INPUT MODULE CAT6ES5464-8MC11

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SIEMENS Simodrive 6SN1118-0DJ21-0AA0 6SN11180DJ210AA0