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　　SIMATIC S7-200 SMART 集成以太網(wǎng)接口，實(shí)現(xiàn)低成本與編程設(shè)備的通訊、強(qiáng)大的集成工藝功能，有效的解決方案，滿足自動化需求、和靈活的可擴(kuò)展性、安裝簡單方便、可拆卸的端子、緊湊的結(jié)構(gòu)可大大節(jié)省了控制柜安裝占用空間等特點(diǎn)。因此系統(tǒng)采用了 SR40 CPU AC/DC/RLY 的 PLC 作為控制中樞，其電源為 AC220V，節(jié)省了電源模塊、數(shù)字量輸入為 DC24V 24 點(diǎn)，可直接與輸入點(diǎn)連接、16 點(diǎn)輸出為繼電器輸出，干觸點(diǎn)電壓為 5~30VDC 或 5~250VAC,電磁閥的線圈和接觸器的線圈供電電壓為 AC220V，故可直接與 PLC 輸出電路連接，使系統(tǒng)簡單可靠。
　　SMART LINE 觸摸屏準(zhǔn)確地提供了人機(jī)界面的標(biāo)準(zhǔn)功能，經(jīng)濟(jì)實(shí)用，具備高性價比。具有集成以太網(wǎng)接口，實(shí)現(xiàn)低成本與 PLC 控制設(shè)備的通訊，方便，快捷，強(qiáng)大的通訊功能，64K 色真彩顯示，800 X 480 dpi 寬屏顯示設(shè)計(jì)和傳統(tǒng)屏幕相比具有更大的可視面積，使單個畫面中可以顯示更多的信息，讓操作員具有更舒適的視覺體驗(yàn)，高分辨率使畫面更清晰，畫質(zhì)更細(xì)膩。
　　控制系統(tǒng)工藝分析如下：
　　1. 在檢查完無故障的情況下，啟動設(shè)備。設(shè)備自動運(yùn)行完成各個過程。
　　2. 加壓延時過程，此時打開排氣電磁閥。
　　3. 加壓過程，關(guān)閉排氣閥，打開充氣閥。檢測壓力值是否正常，取模擬量值跟設(shè)定值做 對比，若壓力值過低，則低壓報警，同時停止加壓過程，關(guān)閉充氣閥，打開排氣閥。
　　4. 平衡延時過程，關(guān)閉充氣閥。檢測壓力值是否正常，去模擬量值跟設(shè)定值做比較，若超出設(shè)定值，則報警輸出，同時結(jié)束平衡延時過程，打開排氣閥。
　　5. 檢出過程，此時取模擬量值跟設(shè)定值做比較，若超出設(shè)定值，則報警輸出，同時結(jié)束檢出過程，打開排氣閥。
　　6. 結(jié)束延時過程，打開排氣閥，延遲時間結(jié)束，關(guān)閉排氣閥。
　　由于使用了 SMART LINE 觸摸屏，設(shè)備界面更加美觀，大方，也大大提高了操作的靈活性。下圖為觸摸屏操作界面。
　SIMATIC S7-200 SMART 自動控制系統(tǒng)與開關(guān)按鈕系統(tǒng)比較，增加了監(jiān)控功能，具有可靠性強(qiáng)、安全性好、準(zhǔn)確性高等優(yōu)點(diǎn)，可節(jié)省人員的編制，大大減少因人為的誤操作或開關(guān)損壞而造成的故障，從而提高了工作效率，并相對提高了社會經(jīng)濟(jì)效益，是一種有效而實(shí)用的自動控制系統(tǒng)。
　　通過終端用戶的使用， 證明了氣密測漏機(jī)控制系統(tǒng)用 PLC 控制的方法是切實(shí)可行的。氣密性檢測裝置采用 SIMATIC S7-200 SMART PLC 控制器能大大地提高系統(tǒng)的可靠性和極大地提高了設(shè)備自動化程度，并使操作程序更加簡便，客戶較為滿意。

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MERCEDES BENZ COMMUNICATION MODULE A 240 820 08 85

SIEMENS Simodrive 6SN1123-1AA01-0F01 LT-MODUL INT.200A Version C Free S&H

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SORENSEN SGA-160/31D0-OAAAAB USPP SGA16031D0OAAAAB

COMPUMOTOR 2100-2-488 USPP 21002488

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ALLEN BRADLEY 1336S-A020-AA-EN4-HA1-L6 USPP 1336SA020AAEN4HA

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FANUC A20B-0006-0640 USPP A20B00060640

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Square D 8030 CRM-211

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WS-C2940-8TT-S 8 10/100 ETHERNET PORTS AND 1 10/100/1000 ETHERNET PORT

SIEMENS 6ES7413-1XG02-0AB0

Siemens Stepdrive C 6FC5548-0AA00-0AA0

Schleicher USB 8-1 D/2.1

Schneider Modicon ASHDTA202 Compact 2 Slot Rack AS-HDTA-202

Schneider Modicon AS-B558-000 USPP ASB558000

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Schneider Modicon AS-B832-016 ASB832016 True Low Output Card NIB

MODICON 91-01423-00 MONITOR REFURBISHED

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SCXI Accelerometer Input Modules NI SCXI-1531

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SIEMENS 6SN1123-1AA00-0CA1

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SIEMENS 6FC5-247-0AA00-0AA2 USPP 6FC52470AA000AA2

Alllen Bradley Panelview 300 Micro Panel View 2711-M3A18L1 w/ AB 1761-CBL-HM02

ALLEN-BRADLEY 1400-PD51AD AB POWERMONITOR POWER MONITOR SCREEN DISPLAY INTERFACE

ABB BAUMER 5692435-L FEEDBACK UNIT 5692435L PLSR 2XM0

ADEPT TECH 30330-11150 USPP 3033011150

(3) ABB ROBOTS IRB 6400 for parts

INDRAMAT KDA1.1-100-300-W1/220 NSFP KDA11100300W1220

TEXAS INSTRUMENTS PLC 560-2124 NSFP 5602124

FANUC A06B-0186-B675 USPP A06B0186B675

CUTLER HAMMER HLD3600 NSPP HLD3600

RELIANCE ELECTRIC 0-864660-60S NSFP 086466060S

MOOG A58179-001 USPP A58179001

KAWASAKI 50999-1384R03 USPP 509991384R03

Siemens 6ES5 374-1KH21 -FS- 6ES53741KH21

Siemens 6ES5-695-0AA11 NSPP 6ES56950AA11

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XYCOM XVME-202 USPP XVME202

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Reliance 0-51845-1

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Schneider Modicon AS-984B-928 USPP AS984B928

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Schneider Modicon AS-B801-000 Slot Cover 800 Series ()

Schneider Modicon AS-B230-102 OUTPUT MODULE XLNT CONDITION

Modicon PLC AS-B804-000 OUTPUT MODULE 16POINT 115VAC

SIEMENS SIMATIC S5 6ES5431-8MC11 DC DIGITAL INPUT MODULE NIB

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Allen-Bradley 2706-E43J32B1 E43J32B1 ser A rev B GOOD

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INTECOLOR F8001G USPP F8001G

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Ethernet Communication Module USB SPI ENC28J60 Remote

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ABB 1400 M94 robot, robot, Motoman robot, Nachi

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A06B-6058-H229 SERVO AMPLIFIER 2AXES FANUC

8" LCD 800x600 Video Zoom Microscope 3.3x-147x w/ Boom Stand

SEW EURODRIVE MDV60A0450-503-4-00 NSPP MDV60A0450503400

ALLEN BRADLEY 6724-PLX2 USPP 6724PLX2

ALLEN BRADLEY 2760-RB NSFP 2760RB

INTEGRAL TECHNOLOGIES 3378-00480 USPP 337800480

GENERAL ELECTRIC DS3800HMPJ1A1A USPP DS3800HMPJ1A1A

YAMATAKE 82114930-002 USPP 82114930002

MELLTRONICS 222-8360 USPP 2228360

Siemens 6ES5-304-3UB11 NSFP 6ES53043UB11

SIEMENS 6ES5 430-4UA11

SIEMENS S5 6ES5 373-1AA41 Memory Submodule

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Telemecanique Starter Interface Module LA1LC180BD

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Schneider Modicon AS-BADU-205 Compact Analog Input ASBADU205

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Schneider Modicon AS-C484-065

Schneider Modicon Automation/Modicon AS-W960-012 Panelmate-to-984 Cable (UOS)

Schneider Modicon High Speed Counter ZAE201 AS-BZAE-201

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SCHNEIDER AUTOMATION INPUT MODULE TSX-AEM-811 TSXAEM811

PWR-7200/2-DC CISCO 7200 REDUNDANT DC 24V-60V POWER SUPPLY OPTION

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LMA----LogiMat Automation--- TSXMPT104

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SIEMENS SINUMERIK 840C/840CE 6FC5111-0CA73-0AA1 6FC51110CA730AA1 NIB

SIEMENS /MOORE 15741-11 PC BOARD MODULE RFB

Allen-Bradley SLC 500 7 slot rack 1746-A7

ALLEN BRADLEY RIGHT HAND DOOR HARDWARE KIT 1494V-L3

ABB SACE E3 E3S 20 CIRCUIT BREAKER 2000A FRAME 600V FIXED ELECT OPS W/ PR111/P

A06B-0148-B088#7075 FANUC SERVO MOTORS REMANUFACTURED

7 Power one HCC15-3-A 12VDC or 15VDC power supplies

ORMEC SAC-D37R/I USPP SACD37RI

ALLEN BRADLEY 1771-HS3CR NSFP 1771HS3CR

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GENERAL ELECTRIC DS215DMCBG1AZZ03B USPP DS215DMCBG1AZZ03

TEKTRONIX 3001GPX USPP 3001GPX

SQUARE D FLEX58D46N4 USPP FLEX58D46N4

CUTLER HAMMER 3365D47G30 NSFP 3365D47G30

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Siemens S5-95U DP Master PLC 6ES5-095-8ME01

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RSP-16 CISCO 7500 ROUTE SWITCH PROCESSOR 16 SPARE