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　自動(dòng)計(jì)量灌裝機(jī)分清洗和灌裝兩種工作模式。清洗模式下，點(diǎn)啟動(dòng)按鈕后系統(tǒng)經(jīng)過(guò)定位、備壓然后注酒，只是此時(shí)系統(tǒng)不會(huì)測(cè)量灌裝的酒量，直到人為點(diǎn)擊停止按鈕。灌裝模式下有兩種模式可選：定容模式和計(jì)量模式。前者根據(jù)啤酒桶的容積進(jìn)行灌裝，當(dāng)滿桶時(shí)通過(guò)導(dǎo)流閥將浮球頂起灌裝結(jié)束;后者通過(guò)流量計(jì)給定的脈沖進(jìn)行計(jì)量計(jì)算，當(dāng)數(shù)值達(dá)到設(shè)定容積以后灌裝結(jié)束。實(shí)現(xiàn)方式如下：
　　(1) 流量計(jì)。本系統(tǒng)是雙桶灌裝系統(tǒng)，采用了兩個(gè)流量計(jì)，流量計(jì)給 PLC 的是單相脈沖信號(hào)，106 個(gè)脈沖為 1L，據(jù)此將系統(tǒng)中設(shè)定的灌裝容量轉(zhuǎn)換成容量脈沖數(shù) ( 容量脈沖數(shù) =106× 灌裝容量 )，然后將實(shí)際的灌裝量與設(shè)定的灌裝容量進(jìn)行比較控制注酒閥的開(kāi)閉;
　　(2) 高速計(jì)數(shù)器。S7-200 SMART 集成了 4 路高速計(jì)數(shù)器，在本系統(tǒng)中只使用了 HSC0 與 HSC1 兩個(gè)高速計(jì)數(shù)器，占用 I0.0 和 I0.1 兩個(gè)輸入點(diǎn)。由于是單相計(jì)數(shù)，選擇工作模式 0 即可。Micro/WIN SMART 集成了 HSC 向?qū)?，在向?qū)е兄苯舆x擇 HSC0、HSC1。由于系統(tǒng)默認(rèn)模式 0，直接點(diǎn)擊生成按鈕，便生成兩個(gè)高速計(jì)數(shù)程序 (HSC0_INT 與 HSC1_INT);
　　(3) 高速計(jì)數(shù)編程。主程序中僅需用 SM0.1 或沿觸發(fā)調(diào)用生成的子程序一次即可，然后可以在 HC0 和 HC1 讀出當(dāng)前的脈沖數(shù)，然后在程序中比較計(jì)算。至于內(nèi)部復(fù)位高速計(jì)數(shù)器，只需用沿觸發(fā)調(diào)用生成的子程序一次，程序圖如圖 2 所示：
　5.2 HMI 畫面設(shè)計(jì)
　　(1) 參數(shù)畫面如圖 3 所示：可設(shè)定定位時(shí)間、備壓時(shí)間、灌裝容量、灌裝系數(shù)及選擇清洗及灌裝模式，可實(shí)現(xiàn)灌裝的數(shù)量及灌裝的總?cè)莘e，并且用戶可在非工作狀態(tài)及開(kāi)鎖的情況下清除;
　(2) 灌裝畫面如圖 4 所示：可顯示當(dāng)前灌裝的工作模式、設(shè)備的工作狀態(tài)及灌裝量，能夠動(dòng)態(tài)顯示定位及當(dāng)前的灌裝量。
　S7-200 SMART 基本指令執(zhí)行時(shí)間達(dá) 0.15μs，CPU 本體集成了以太網(wǎng)口，只需普通的網(wǎng)即可下載和調(diào)試程序，最大限度的降低編程電纜的成本，也非常容易獲取。 SMART LINE 觸摸屏相比第一代有很大的提高，顏色更加豐富，增加了以太網(wǎng)接口，無(wú)論是下載程序還是與 PLC 通訊都比較方便。
　　STEP 7-Micro/WIN SMART 軟件相比其它軟件非常的小巧，兼容性非常好，可以打開(kāi) S7-200 的程序。向?qū)Чδ苡辛撕艽蟮母倪M(jìn)，相比傳統(tǒng)的向?qū)Р僮鞲屿`活，比如高速計(jì)數(shù)器向?qū)?，可同時(shí)對(duì)多個(gè)高速計(jì)數(shù)器進(jìn)行設(shè)置，可在同一頁(yè)面下顯示，能同時(shí)生成多個(gè)計(jì)數(shù)程序。其次軟件的窗口設(shè)計(jì)非常實(shí)用，比如將“變量表”、“符號(hào)表”、“狀態(tài)圖表”、“數(shù)據(jù)塊”、“輸出窗口”、“交叉引用”功能都做成了單獨(dú)的窗口，點(diǎn)擊相應(yīng)的標(biāo)簽便可自由切換。這些窗口可以與程序編輯界面同時(shí)顯示，在編程調(diào)試時(shí)非常實(shí)用。

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APW MCLEAN HB11-0416-G307 NSFP HB110416G307

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0010-03338 ASSY HEATER 8" SR OSCR WXZ

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Schneider Modicon AS-D908-110 Distributed Control Processor UVG

Schneider PLC Output Module TSXDSY16R5

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RELIANCE ELECTRIC 0-51879-1 USPP 0518791

SANYO DENKI PY0A100E0XXYPH1 USPP PY0A100E0XXYPH1

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Siemens 6ES5-941-7UA12/6ES5941-7UA12 CPU MODULE NNB

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Reliance 57C409

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MODICON AS-B840-008 OUTPUT MODULE REED REED RELAY

Siemens INPUT MODULE ANALOG 8PT ISO 6ES7-331-7NF00-0AB0

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ADEPT sMAI SMART MULTI-AXIS INTERFACE 03200-000 ROBOT CONTROL MODULE

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HONEYWELL 51401288-100 USPP 51401288100

TAYLOR ELECTRONICS 6204BZ10100D USPP 6204BZ10100D

CUTLER HAMMER W201KGCF USPP W201KGCF

CONTROL TECHNIQUES DXE-4120CB USPP DXE4120CB

OMRON F160-C15E-2 NSFP F160C15E2

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SIEMENS 6ES5-315-8MA11/6ES5315-8MA11 INTERFACE MODULE NIB

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Kingspec Flash DOM Disk On Module 16GB 40Pin Vertical IDE PATA Interface MLC

YASKAWA ELECTRIC JAMSC-C8120 NSPP JAMSCC8120

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Red Lion AS-B253E

Schneider Modicon AS-B827-032 Input Module -

Schneider Modicon AS-5B47J02A NSFP AS5B47J02A

Schneider Modicon AS-M909-022 USPP ASM909022

Schneider Modicon AS-B132-000 USPP ASB132000

Schneider Modicon Analog Output Module DAU202 AS-BDAU-202

MODICONASBDAU208OUTPUTMODULEDAU208

Siemens Simatic U-25N Input Module

TELEMECANIQUE Modicon TSX-3708-001 TSX3708001

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Siemens 110-220 AC Output Module 505-4816

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Promise VTrak J630sS hard drive array

HILSCHER CIF-50-PB COMMUNICATION MODULE INTERFACE CIF50PB

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Omron 3G2A5-BI081

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Schneider Modicon AS-BDAO-216