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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營有限公司全資子公司，位于泰興經(jīng)濟(jì)開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠?，F(xiàn)投資總額為71052萬美元，注冊(cè)資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬噸/年輕烴綜合利用項(xiàng)目;成立新浦化學(xué)(倉儲(chǔ))有限公司，建設(shè)40萬立方米輕烴倉儲(chǔ)項(xiàng)目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計(jì)、PH計(jì)、色譜等產(chǎn)品。本項(xiàng)目中，橫河電機(jī)(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個(gè)項(xiàng)目是燒堿四期改造項(xiàng)目，燒堿四期項(xiàng)目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時(shí)間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個(gè)裝置，總點(diǎn)數(shù)為1800點(diǎn)。項(xiàng)目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場(chǎng)電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時(shí)橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶為確保改造項(xiàng)目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時(shí)間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確?？刂乒δ艿耐暾院鸵恢滦浴Ｍ＼嚫脑鞎r(shí)間僅為10天。項(xiàng)目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機(jī)柜的條件下，利用安裝板完成出廠測(cè)試。
　　為此，橫河電機(jī)(中國)有限公司成立了由工程、技術(shù)、營業(yè)人員組成的專門項(xiàng)目組，借助橫河電機(jī)自主開發(fā)的系統(tǒng)升級(jí)工具，對(duì)該項(xiàng)目實(shí)施升級(jí)改造。由于采用專用升級(jí)工具，不僅大幅提高了前期對(duì)原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項(xiàng)目的質(zhì)量。通過用戶的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶的充分溝通，僅用了5天的停車時(shí)間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計(jì)劃一次開車成功，并平穩(wěn)運(yùn)行至今。

RSP720-3CXL-GE Cisco Route Switch Processor 720-3CXL Router

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EMERSON 5A26391H18 USPP 5A26391H18

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OMRON C500-NC222-E NSFP C500NC222E

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SQUARE D RJA36120CU33A NSFP RJA36120CU33A

CONTROL TECHNIQUES TA-460 NSFP TA460

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Schneider Modicon AS-516P-006 USPP AS516P006

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Schneider Modicon AS-8533-004 NSFP AS8533004

Schneider Modicon 100-367-1 Interface Card AS-S004-000 Rev A

Schneider Modicon AS-B875-002 ASB875002 Analog Input

SIEMENS U-25N INPUT MODULE NIB U25N

Schneider/Modicon Module TM2AMI4LT NIB

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SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU-BOX 6FC52476FC53576S

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ABB 3HAB5957-1 16MB Memory Board DSQC 324

ACCURAY 086266-001 SYS SYSTEM SCANNER VME CONTROL BOARD CARD VMEBUS MODULE 85801

A1110616089 RG3-30T4

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SIEMENS 6ES5-928-3UB21 NSPP 6ES59283UB21

ASEA BROWN BOVERI 57288531 NSPP 57288531

ALLEN BRADLEY 83003C1J1 USPP 83003C1J1

LOUIS ALLIS 46S1676-1010 USPP 46S16761010

HITACHI COMM-2H NSFP COMM2H

ALLEN BRADLEY 1336S-BRF100-AN-EN5 USPP 1336SBRF100ANEN5

RELIANCE ELECTRIC 54339-10 USPP 5433910

Siemens 6ES5-373-0AA81 USPP 6ES53730AA81

SIEMENS 6ES5 450-8MD11 DIGITAL OUTPUT MODULE

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PWR-C45-4200ACV CATALYST 4500 4200W AC DUAL INPUT POWER SUPPLY 1YR - A

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Modicon SW-AP9D-PDA

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Schneider Modicon AS-E380-904 NSFP ASE380904

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Schneider Modicon AS-984A-001

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Schneider TSX Quantum 140 DAO 853 00 140DAO85300 in Box Open Seal

Schneider Modicon AS-B809-016 NIB

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SIEMENS 6ES5-951-7LB13 USPP 6ES59517LB13

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Texas Instruments 305-01DA

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VMware 1041M-T2B Server 4 Six-Core Istanbul 128Gb RAM

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Schneider Modicon AUTOMATION DEP 216N/AS-BDAP-216N

Schneider Modicon NIB AS-MBKT-085 ADAPTER CONNECTOR KIT 67

Schneider Modicon AS-BADU-205 REMAN ASBADU205

Schneider Modicon ASB814108 AS-B814-108 Relay Output

Schneider Modicon POWER SUPPLY AS-P810-001 ~ Repaired

Schneider Modicon AS-S902-091 | 12 mo. warranty | Free UK/EU Shipping | Price Inc UK VAT

Schneider Modicon TSXMRPP128K

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SIEMENS SIMODRIVE 611 6SN1118-0DK21-0AA0 NIB

SIEMENS SINUMERIK OP012 6FC5203-0AF02-0AAL Membrane Keypad

SIEMENS FURNAS ELECTRIC CO 8WH9-020-6FC10 NSFP 8WH90206FC10

ALLENBRADLEY1771OADOUTPUTMODULE16POINT120VAC

ALLEN BRADLEY SLC500 BASIC MODULE 1746-BAS C 1746BAS C

ABB PM633 3BSE008062R1, , PM6333BSE008062R1,

York Solid State Motor Starter SSS14L-46A

~ Allen Bradley 150-A97NA SMC-2 Smart Motor Controller 150A97NA AB 97A

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ALLEN BRADLEY 1395-B63-D1-P50 NSFP 1395B63D1P50

HALLIBURTON MP-48 USPP MP48

GE FANUC IC3600SPRB1 USPP IC3600SPRB1

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SIEMENS 6ES5-482-8MA12 I/O MODULE DIGITAL 32 PT 24VDC

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Siemens S5-100U b module 6ES5 433-8MA11

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SCHNEIDER TSXAEZ414 TSX MICRO PLC I/O MODULE 4ANALOG

Square D 8854-SL-10

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SIEMENS 6GK7-343-1CX00-0XE0 6GK73431CX000XE0

Siemens TP27 6AV3 627-1QL00-0AX0

Schneider Modicon TSX COMPACT OUTPUT MODULE DAP 210 AS-BDAP-210 S16B

Schneider Modicon AS-BDAU-202 TESTED / Analog Output Module ASBDAU202

Schneider Modicon AS-B814-002 USPP ASB814002

Schneider Modicon REMOTE I/O ADAPTOR POWER SUPPLY AS-P890-000

Schneider Modicon AS-P451-622

Schneider Modicon AS-BDAP-210 Output Module

SCHNEIDER TSX-DSY-16S4 OUTPUT MODULE TSXDSY16S4

Siemens 6ES7 321-1BH02-0AA0 INPUT MODULE 16POINT 24VDC E-STAND: 04

Same as model AVS-OP-0404-DD0 part FGP46-0404-DD0 video

Siemens DRIVE MODULE 6ES7142-1BD10-0XB0

SIEMENS Sinumerik 810 CNC Control Commissioning Manual

SHARP JW-21CM COMMUNICATION MODULE

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SIEMENS 6SC6901-1AA00-Z SIMODRIVE tested warranty

SIEMENS 6FC5114-0AA01-0AA2 6FC51140AA010AA2 version B

ALLENBRADLEYISOLATEDOUTPUTPLCMODULE1771-ODZFACTORYSEALEDC15-3-52

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ABB DSQC 326

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INDUSTRIAL COMPUTER 8600-RE/SB386SX/AT-40MB NSFP 8600RESB386SXAT4

YASKAWA ELECTRIC CIMR-MTIII-15K USPP CIMRMTIII15K

FANUC A20B-0009-0930 USPP A20B00090930

EUROTHERM DRIVES 590L-0073-9-1-0-0-2-0-0750-310-011-400-0-00-00-00-00-000 USPP 5

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Siemens 6ES5 451-8MA11 DIGITAL OUTPUT MODULE

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SIEMENS 6SL3211-0KB13-7UA0 0.37KW 220V

Siemens 6ES7 323-1BL00-0AA0 6ES73231BL000AA0

Spectrum Controls SBAO-1001-11

Neotion CAM Viaccess ACS 3.x Common Interface Module FREE