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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營有限公司全資子公司，位于泰興經(jīng)濟(jì)開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠。現(xiàn)投資總額為71052萬美元，注冊(cè)資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬噸/年輕烴綜合利用項(xiàng)目;成立新浦化學(xué)(倉儲(chǔ))有限公司，建設(shè)40萬立方米輕烴倉儲(chǔ)項(xiàng)目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計(jì)、PH計(jì)、色譜等產(chǎn)品。本項(xiàng)目中，橫河電機(jī)(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個(gè)項(xiàng)目是燒堿四期改造項(xiàng)目，燒堿四期項(xiàng)目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時(shí)間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個(gè)裝置，總點(diǎn)數(shù)為1800點(diǎn)。項(xiàng)目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場(chǎng)電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時(shí)橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶為確保改造項(xiàng)目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時(shí)間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確?？刂乒δ艿耐暾院鸵恢滦?。停車改造時(shí)間僅為10天。項(xiàng)目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機(jī)柜的條件下，利用安裝板完成出廠測(cè)試。
　　為此，橫河電機(jī)(中國)有限公司成立了由工程、技術(shù)、營業(yè)人員組成的專門項(xiàng)目組，借助橫河電機(jī)自主開發(fā)的系統(tǒng)升級(jí)工具，對(duì)該項(xiàng)目實(shí)施升級(jí)改造。由于采用專用升級(jí)工具，不僅大幅提高了前期對(duì)原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項(xiàng)目的質(zhì)量。通過用戶的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶的充分溝通，僅用了5天的停車時(shí)間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計(jì)劃一次開車成功，并平穩(wěn)運(yùn)行至今。

Schneider Modicon AS-BDAP-212 Compact Combo ASBDAP212

Schneider Modicon AS-B883-101

Schneider Modicon AS-B872-100 MODULE

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SIEMENS SIMATIC S5 DIGITAL INPUT MODULE 6ES5420-4UA14

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Acterna MTS 5000e 5100e OTDR Media Test Set Opt Col-FD-HD

6ES7157-0AC82-0XA0 Brand , Factory Sealed,

86543-1/MS28132-1; CONVERTER

SIEMENS 6SE9-221-0DC40 NSFP 6SE92210DC40

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ATLAS COPCO LTD27SR005-RE USPP LTD27SR005RE

MODICON AS-884A-301 USPP AS884A301

INDRAMAT TVM2.2-50-220-300-W1/115/220 USPP TVM2250220300W11

BENSHAW MX2SEP-125VDC-300A-3-S-C NSPP MX2SEP125VDC300A

YASKAWA ELECTRIC CPCR-FR05RB7-R8S USPP CPCRFR05RB7R8S

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SIEMENS 6ES5 734-1BD20 CONVERTER RS232 CABLE ASSEMBLY

SIEMENS S5 6ES5 451-4UA13 6ES54514UA13

Siemens S5 PLC 6ES5 420-8MA11 Digital Input Module.

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Siemens Semikron Inverter Module SKIIP22NAC12IT42

Siemens 3VU1300-1MG00

HP / Philips M3002A Interface Module M3002-66560

WELLS FARGO SIEMENS SXE-2 ADDRESSABLE POINT INTERFACE MODULE EXACTPOINT SMT APT

Siemens 6ES5 095-8MC03

Siemens LOGO! DM8 12/24R 6ED1 055-1MB00-0BA1

Omron C200H-BC081-V1

Schneider Modicon AS-HDTA-202/ASHDTA202 Secondary rack OFFERS

Schneider Modicon 184 Auxilary Power Supply AS-P421-125

Schneider Modicon AS-HDTA-201 USPP ASHDTA201

Schneider Modicon MODICON/ AS-B875-111 ANALOG INPUT MODULE XLNT

Schneider Modicon AS-HDTA-201 SECONDARY SUBRACK

Schneider Modicon TSX Compact 8PT Output 24-230VAC - AS-BDAP-210

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Schneider TELEMECANIQUE TWDAMO1HT TWDAM01HT NIB FS

SIEMENS TI PLC CONTROL OUTPUT MODULE 7MT-400 7MT400

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SIEMENS Sinumerik 6FX1120-2CA02 Memory Module Card

FACTORY SEALED ALLEN BRADLEY 1203-GD2 COMMUNICATION MODULE 1203GD2

SIEMENS SIMODRIVE POWER MODULE 6SN1123-1AA00-0CA2 --

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SIEMENS Moore 340D Differential Pressure Transmitter-Controller 340 340DABS12B5NN13

Allen-Bradley AB 1771-ODB 10 - 60 Volt DC Output Module

ABB / Westinghouse Type SC Instantaneous Adjustable Current Relay 1878397

AC TECHNOLOGY M14250D USPP M14250D

A06B-6058-H006 FANUC SERVO AMPLIFIER REMANUFACTURED

8 GSa/sec, 8 Mpt, Math, Zoom, Smart Triggers

SAGINAW MACHINE CO 000W544870 NSFP 000W544870

ALLEN BRADLEY 6180-FMMFHLDTHEN USPP 6180FMMFHLDTHEN

ALLEN BRADLEY 2711-T9A2 USPP 2711T9A2

INDUCTOHEAT 14815-110 USPP 14815110

ZEBRA 110XIIII NSFP 110XIIII

YAMATAKE 30751315-001 NSFP 30751315001

LITTON C13975 USPP C13975

Siemens 6ES5-301-3AB13/6ES5301-3AB13 COMM. & INTERFACE MODULE NIB

SIEMENS 6ES5 420-8MA11 6ES54208MA11

SIEMENS S5 6ES5 306-7LA11 INTERFACE MODULE IM306 QUANTITY

Siemens CPU Module 6ES5 943-7UA11S5 24494

Siemens 6ES7 214-1BC10-0XB0 6ES7214-1BC10-0XB0 FreeShip

Siemens OP27 6AV3627-1JK00-0AX0 Membrane Keypad

RELEASE SuperMicro X9DRG-QF MB ※Check W/ Us for Availability FIRST※

Texas Instruments 5TI-1021-1

Telemecanique 2 Interface Modules LA4DWB

TV One C2-6104A CORIOview 4-Window DVI-U Processor

Siemens DCS Module 6DS1327-8AA in Box, Seal opened,

Modicon MM-FMKF-000

Schneider Modicon TSX Compact AS-BDAP-216 Discrete Output

Schneider Modicon ASB882239 PERFECT CONDITION High Speed Counter Module AS-B882-239

Schneider Modicon AS-BDTA-103 USPP ASBDTA103

Schneider Modicon AS-BMOT-202 TSX COMPACT

Schneider Modicon -AS-C484-164

Schneider Modicon Expansion Subrack AS-HDTA-201

SCHNEIDER TELEMECANIQUE OTB1CODM9LP OTB1C0DM9LP

Schneider Automation/Modicon Analog Input Module AS-B875-111 WARRANTY

PWR-C45-1400DC C4500 1400W DC TRIPLE INPUT SP POWER SUPPLY 1YR - ASK

Siemens 6ES5451-4UA13 Output Module ~60 DAY WARRANTY~

SIEMENS 6DD1-611-0AD0 USPP 6DD16110AD0

Manufactured by Rytec Communication Module DG1200

SIEMENS SIMODRIVE 6SN1123-1AB00-0BA1

SIEMENS Sinumerik 840C_6FC5100-0AA01-0AA1 Version --_6FC51000AA010AA1

SIEMENS /MOORE 16169-1-7 SAM TERMINATION ASSEMBLY 1616917

Allen-Bradley SLC 500 Output Module 1746-0W16

Allen Bradley Rockwell Automation 3053-1000 Datamyte Operator Interface Panel

ABB S5H400MW-2S4W MCP S5H 400A 2P I ST WELDING CIRCUIT BREAKER S5H400MW2S4W NIB

A06B-0148-B084#0075 FANUC SERVO MOTORS REMANUFACTURED

08568-60118

ORBISPHERE 26062 USPP 26062

ALLEN BRADLEY 1770-T4 USPP 1770T4

ALLEN BRADLEY 1336S-B007-AN-EN USPP 1336SB007ANEN

TAYLOR ELECTRONICS 6204BZ10100G USPP 6204BZ10100G

SQUARE D 8538-SEA21-V06 USPP 8538SEA21V06

CONTROL ENGINEERING C0049534 USPP C0049534

Siemens 6ES5 951-7LD21 6ES59517LD21

Siemens TI PLC EXPANSION RACK 8 SLOT 6ES5-701-3LA12

SIEMENS 6ES5-741-0AA11 USPP 6ES57410AA11

Siemens 6ES5 497-4UB42 USPP 6ES54974UB42

Siemens 6AV6640-0CA01-0AX0 TP170 MICRO ping Worldwide

Siemens LOGO 24RC PLC 6ED1 052-1HB00-0BA6 NIB

RSP720-3C-GE Cisco Route Switch Processor 720-3C Router

Telemecanique TSX SCA62

SIEMENS Simatic 6ES5312-3AB31 Comm. Interface Module

Wago 750-557 4-CHANNEL ANALOG OUTPUT MODULE

SIEMENS 6SE7090-0XX84-6AD1

Modicon AS-P451-522

Schneider Modicon EXPRESS 75 BALLPOINT REFILLS- BLUE MEDIUM-SAME AS 575-FIT K2 PEN

Schneider Modicon AS-B805-016 SEALED 115VAC Input Module ASB805016

Schneider Modicon AS-B873-001 USPP ASB873001

SchneSchneider Modicon ANALOG OUTPUT DAU 202/AS-BDAU-202

Schneider Modicon EEPROM MEMORY CARD AS-MEEP-001 ASMEEP001

Schneider Modicon AS-J878-000 MODEM GOOD TAKEOUT

Schneider Electric 140DDO84300 Output Module 140-DDO-843-00 - Refurbished

Siemens 6ES5 306-7A11 Input Module IM306 3067A11

REMAN Allen Bradley 1756-L62 /B ControlLogix Processor 4MB

Siemens 9330 9330DC-126-0ZZZZA Power Meter Display ION Profibus Access

SIEMENS Sinumerik Module 6FX1126-1AA01 E Stand G & 00

Prosoft MVI69-ADM MVI69ADM Communications Module A01 -

SIEMENS LT Module 6SN1123 1AA00 0EA0 Version E Int 80 A

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU 6FC52476SN11236FC5357

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Allen Bradley Terminal Keyboard 1770FD Alpha Numeric Overlay 1770-KAA 610715-01

ABB IRB6400 Robot and Controller

Z600-DRIVE-240V Parker Compumotor Z Series Brushless Servo 99070900150

(Q9-4) 1 GOULD AS-D025-010 CONTROLLER CARD Q9-4

MITSUBISHI A3A-CPU-R21 FNFP A3ACPUR21

ALLEN BRADLEY 1336S-BX040-AN-EN4-L6 USPP 1336SBX040ANEN4L

GENERAL ELECTRIC 3VXJS628CD007 USPP 3VXJS628CD007

FANUC A97L-0118-0950 USPP A97L01180950

SIEMENS 6ES5-544-3UA11 NSFP 6ES55443UA11

RELIANCE ELECTRIC SA500 USPP SA500

TELEMECANIQUE VX5-A66C31N4 NSFP VX5A66C31N4

Siemens 6ES5 482-8MA13 -FS- 6ES54828MA13

Siemens 6ES5-955-3LF12/6ES5955-3LF12 POWER SUPPLY XLNT

SIEMENS 6ES5-451-4UA13 USPP 6ES54514UA13

Siemens 6ES5 312-5CA12/6ES53125CA12

Siemens S5 Digital Input 8x24v dc 6ES5-421-8MA1

Siemens C98043-A7002-L4-12 , poor cosmetic condition, some parts broken

Siemens 6ES5 441-4UA14 -FS- 6ES54414UA14

Square D 8030 CRM-540

SCHLAGE SRINX reader interface module for SCRNX system with enclosure

Woodhead SST SST-PFB-PLC5 ProfiBus Coprocessor for Allen Bradley PLC5

SIEMENS 6ES7621-1AD02-0AE3 Membrane Keypad C7-621

Siemens TD200 6ES7272-0AA30-0YA1 in Box

Seco Q7002

Schneider Modicon AS-H827-209PLC rack ASH827209

Schneider Modicon AS-B565-000 USPP ASB565000

Schneider Modicon AS-W957-003 NSFP ASW957003

Schneider Modicon AS-E485-904 EXECUTIVE CARTIDGE MEMORY MODULE FS

Schneider Modicon AS-B838-032 24 Volt DC Output

Modicon 553 VIC 153 39 PFIS Operator Interface Computer 553VIC15339

SIEMENS Analog Input Module 6ES5-460-7LA11

Schneider PLC Remote I/O Interface Module 140CRA93100

Siemens MODULE EX200X 24VDC 6ES71421BD40OXBO 4 pt out

SIEMENS Sinumerik 6FX1111-0AM02. CPU Slave Module .

Siemens TI 500-7302 Communication Module RS232 110V

SIEMENS 6SN1123-1AA00-0DA0 SIMODRIVE

SIEMENS 6SN1130-1AA11-0CA0 Simodrive

SIEMENS 6FC5235-0AA05-0AA1 SINUMERIK 3.5" FLOPPY

ALLEN-BRADLY 2705-P21C1 OPERATOR INTERFACE PANEL XLNT

ALLEN-BRADLEY 1201-DMA HMI DOOR MOUNT BEZEL XLNT

ABB BOARD DSQC 328…3HAB 7229-1

ADEPT TECH 30332-22350 USPP 3033222350

(3154) Reliance Electric Programmable Controller 45C613 (3154)

INDRAMAT KDV1.3-100-220/300-W1/115/220 USPP KDV13100220300W1

TEXOR AB 56-3206-25 NSFP 56320625

FANUC A06B-0582-B031 USPP A06B0582B031

CUTLER HAMMER MP-4000 USPP MP4000

RELIANCE ELECTRIC 29422-V USPP 29422V

MOTION ENGINEERING INC PRO-SERIAL-DSP NSFP PROSERIALDSP

KOLLMORGEN IND B-402-B-23 NSFP B402B23

Siemens 6ES5 375-0LC61 6ES53750LC61

Siemens 6ES5-700-1LA12 NSFP 6ES57001LA12

SIEMENS 6ES5-375-1LA21 USPP 6ES53751LA21

Siemens 6ES5 375-8LA11 EPROM 6ES5375-8LA11

Siemens DIGITAL INPUT MODULE 6ES5 431-8MD11

Siemens 6SE6440-2UD31-5DA1 6SE6 440-2UD31-5DA1 FreeShip

Siemens TP277-6 6AV6643-0AA01-1AX0 Protective Film

Siemens 6FX1118-6AB01

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XL2000 8051 MCU Development Board Demo Systemusb 51tracer debugger

SIEMENS 6ES7 312-5AC02-0AB0 6ES7312-5AC02-0AB0 FreShip

SIEMENS PC670-12 6AV7723-1AC00-0AD0 Membrane Keypad

Reliance 0-51854

Schneider Modicon AS-B246-501 OUTPUT 115VAC ISOLATED B246-501

Schneider Modicon AS-B101-000 NSPP ASB101000

Schneider Modicon AS-P464-002 NSFP ASP464002

Schneider Modicon AS-B804-016 115VAC OUTPUT MODULE ASB804016

Schneider Modicon AS-B246-501 Isol. Output Module B246-501 UVG

MODICON PANELMATE PLUS MM-PM15-414

Siemens Simatic S5 6ES5 420-7LA11 digital Input Module 6ES5 4207LA11

Siemens 6ES7 322-8BF00-0AB0 -FS- 6ES73228BF000AB0

SIEMENS SIMATIC C7-633 DP OPERATOR INTERFACE 6ES7633-2BF00-0AE3

SIEMENS 6DD1610-0AG0 SIMADYN D MEMORY MODULE

SIEMENS Sinumerik Rack 6FC 3981-4FD

SIEMENS OFFER & WIN 6SN1111-0AA01-0BA1

SIEMENS Simodrive 6SN1114-0AA01-0AA0 Module

SIEMENS Control Rack 6FC3741-0FB Z_ 6FC _6FX1120-1CA01

ADLINK 51-41307-OC2 REV.C2

Allen-Bradley 1794-0F41 Output Module - 1794-OF41

ABB ACH550-UH-078A-4 ADJUSTABLE FREQUENCY AC 60HP 480VAC MOTOR DRIVE B227595

ACTERNA/JDSU SDA5000 METER

6ES7315-2AH14-0AB0 SIMATIC S7-300, CPU 315-2DP CPU WITH MPI INTERFACE

89441A HP/Agilent Vector Signal Analyzer w/1C2/AY9/AYA/AYB/AYH/UFG

SIEMENS 9610DC-2156-EFZA USPP 9610DC2156EFZA

BAUMULLER BUS20-160/270-31-023 USPP BUS2016027031023

AXIOM P1150/586T USPP P1150586T

MODICON AS-P180-011 USPP ASP180011

ITE SIEMENS HP3-S160 USPP HP3S160

COGNEX 800-5714-1 USPP 80057141

Siemens 6ES5 000-1AA41 6ES50001AA41

Siemens 6ES5-456-7LA11 NSPP 6ES54567LA11

SIEMENS 6ES5 752-0LA22 6ES57520LA22

SIEMENS S5 6ES5 464-8MC11 ANALOG INPUT