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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營有限公司全資子公司，位于泰興經(jīng)濟開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠。現(xiàn)投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬噸/年輕烴綜合利用項目;成立新浦化學(xué)(倉儲)有限公司，建設(shè)40萬立方米輕烴倉儲項目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計、PH計、色譜等產(chǎn)品。本項目中，橫河電機(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認后決定更換為橫河電機的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個裝置，總點數(shù)為1800點。項目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場電纜和機柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當時橫河電機最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機必須在規(guī)定時間內(nèi)獨立完成軟硬件的調(diào)研工作，確保控制功能的完整性和一致性。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(中國)有限公司成立了由工程、技術(shù)、營業(yè)人員組成的專門項目組，借助橫河電機自主開發(fā)的系統(tǒng)升級工具，對該項目實施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項目的質(zhì)量。通過用戶的積極配合和橫河電機的共同努力，加強工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩(wěn)運行至今。

SIEMENS 6ES5 431-8MA11 INPUT MODULE 24VDC

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SIEMENS MC S85 OPERATOR PANEL 853 362 GOOD TAKEOUT

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ABB MEM86-192K + 192KRM

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ALLEN BRADLEY 1392-A040-RA-MC USPP 1392A040RAMC

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FOXBORO 220S-2F6 USPP 220S2F6

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SCHRADER BELLOWS 008-4934 NSPP 0084934

WESTINGHOUSE A201K4CA-J1 USPP A201K4CAJ1

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Siemens DIGITAL OUTPUT SIMATIC S5 6ES5-451-8MD11

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Siemens S5 Memory SubModule 6ES5 372-0AA61 NIB

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Shuttle X50V3 15.6" Atom D2700 GMA3650 DDR3-1600 Gigabit All-In-One System

Square D 8030 HOM-222

Ser.A

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Siemens TP177 6AV6 640-0CA11-0AX1 Touch Glass + Film

Schneider Modicon Square D AS42CM-T PowerLink Control Modules

Schneider Modicon AS-BFRQ-254C TESTED Freq IN ASBFRQ254C

Schneider Modicon AS-B802-008 USPP ASB802008

Schneider Modicon Groupe AS-BDEP-210 ASBDEP210

Schneider Modicon AS-J812-000

Schneider Modicon AS-B872-100 Analog Current Output Module H11 817

SchneiderTSXDSY16T2Premium24VDCSourceOutputModule

SIEMENS 6ES7-138-4FA04-0AB0 6ES71384FA040AB0 DIGITAL INPUT MODULE

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Siemens HMI 6AV6 644-0BA01-2AX1 NIB 6AV66440BA012AX1

SIEMENS Sinumerik 6FX1126-8BA00 Control Card Interface

SIEMENS 6SE7090-0XX84-0AK0 CB1 MASTER DRIVE COMMUNICATION MODULE 63023

SIEMENS 6SN1-123-1AB00-0HA1 NSFP 6SN11231AB000HA1

SIEMENS 6SN1123-1AA00-0BA1 6SN11231AA000BA1 Simodrive

SIEMENS 6FC5-203-0AC00-1AA0/6FC5203-0AC00-1AA0 NIB

AllenBradleyPanelviewPlusLogicModule2711P-RP8D/A2711PRP8D

Allen-Bradley - 1794-IE8

ABB DCS 500,INDUSTRIETECHNIK AG DCS501-0350-51-21P2100

ADEPT TECHNOLOGY 1033000500 MODULE VJI ROBOT CONTROLLER

(6) MKS 1559A-27301 1559A02821LS1BV MASS FLOW CONTROLLER Range 20 SLM-200 SLM

INDRAMAT MDD-112D-N-030-N2M-130PB2 NSPP MDD112DN030N2M13

VICTOREEN 876A-1 USPP 876A1

FANUC A06B-6057-H203 USPP A06B6057H203

DYNAMATIC AF-162002-0240 USPP AF1620020240

RELIANCE ELECTRIC 57C-442 USPP 57C442

NEMATRON CORP ICC-7L6-HO1 USPP ICC7L6HO1

MODICON AS-B873-001 USPP ASB873001

Siemens 6ES5 420-3BA11 -- 6ES54203BA11

Siemens 6ES5-895-6SE03 NSFP 6ES58956SE03

SIEMENS 6ES5-380-7AA11 NSFP 6ES53807AA11

Siemens 6ES5 422-8MA11 6ES5422-8MA11 TESTEDS5 INPUT MODULE 16POINT

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Siemens 6SE7032-2FC85-0JA0 / C98043-A1696-L1

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Siemens 6SN1123-1AA00-0DA1

Mib Line Interface Module NA Part 50004197

WS-X6708-10G-3C Cisco 8-Port 10 Gigabit EN Module with DFC3C module 8 ports

Siemens 6ES7 334-0CE00-0AA0 6ES7334-0CE00-0AA0 in Box

Siemens PLC EM232 EM 232 6ES7-232-0HB21-0XA0

Reliance 0-55307

Schneider Modicon A120 AS-BDAP-210 Compact I/O DAP210 DAP 210

Schneider Modicon AS-B236-000 USPP ASB236000

Schneider Modicon AS-P890-300 NSPP ASP890300

Schneider Modicon AS-B810-008-11 Slot Good Condition

Schneider Modicon AS-B373 Analog Input Module WOW

MODICON OUTPUT MODULE B243-110 NICE

SIEMENS SIMATIC 6ES5434-4UA11 INPUT MODULE 32 POINT

Siemens 6ES7 133-0BH10-0XB0 193-0CA30-0XA0 ET200B S5/S7

Siemens Simatic 505-4616 24/110 VAC Output Module

SIEMENS 6DD1661-0AB0 COMMUNICATION MODULE

SIEMENS SINUMERIK 6FC3551-1AC-Z 6FX1151-1BD00 6FX1138-5BB04 6FX1128-1BA00 COMPLETE SET

SIEMENS 6SN1-111-0AA00-0BA1 USPP 6SN11110AA000BA1

SIEMENS Simodrive 6SC6100-0NA21

SIEMENS 802S 6FC5500-0AA00-1AA0 Membrane Keypad 6FC5 500-0AA00-1AA0

Advantech AIMB-742VE Main Board AIMB-742 Rev.A2 FreShip

ALLEN-BRADLEY 1771-OWNA CONTACT OUTPUT MODULE 1771-0WNA

ABB ACS550-U1-038A-4 ACS550U1038A4

ACTUS POWER pfb-10 supply pfb10 nikki denso

6ES7431-7KF00-0AB0 Brand , Factory Sealed,

900' 350 MCM 350MCM slippery rock Aluminum URD wire 600 volt cable

SQUARE D CF2308G10STM NSPP CF2308G10STM

CAMCO LS14X80 USPP LS14X80

BARBER COLMAN 80BE-00036-201-V-00 USPP 80BE00036201V00

MODICON MM-PMMP-000 USPP MMPMMP000

LANDIS & GYR 549-610 NSPP 549610

DELTAV 12P1442X032 NSFP 12P1442X032

Siemens 6ES5 095-8MD02 6ES50958MD02

Siemens 6ES5-464-8MB11 NSFP 6ES54648MB11

SIEMENS 6ES5 941-7UA12 CPU

SIEMENS S5 6ES5 IP243 243 1AA12 with 491 0LB11

Siemens Subrack CR2 6ES5 700-2LA11

Siemens 6ES7315-2EH14-0AB0 CPU in Box

SIEMENS SIMOREG 6RA23 C98043-A1663-L41-08

Siemens 6ES5256-3AA21

HP/Agilent 81533B Interface module for 8153A

XpressKIT Interface and Bypass Modules from Directed Electronics PLJX

SIEMENS 6ES5-240-1AA11 6ES52401AA11

Siemens MOBIC T8 6GK1611-0TA01-0AV0 Display Panel

Omron CJ1W-SRM21

Schneider Modicon AS-BDEP-210/ASBDEP210

Schneider Modicon AS-212P-220 NSPP AS212P220

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Schneider Modicon AS-506P-F12 CNC Memory Board Rev C23 (UVG)

Schneider Modicon DEP218/AS-BDEP-218

Schneider Modicon /Schneider AS-B865-001/ASB865001 NICE

SIMATIC S7 Analog Input ModuleTC 6ES7 331-7PF10-0AB0

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Siemens 505-4808 Output Module

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Datascope Mindray Comm Module Communication Module 0998-00-0178-05 Passport 2 XG

SIEMENS Simodrive Drive 6SC6500 6SC6 500 6SC6

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA2SINUMETIK 840D NCU-BOX 6FC52476FC5356 YC

Advantech AIMB-742VE Main Board

ALLEN-BRADLEY 700-P800A-1 RELAY 8NO 120VAC 10AMP XLNT

ABB 3BSE042235R1 PP845, , 3BSE042235R1,

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A06B-6079-H291 A06B6079H291 FANUC SERVO AMPLIFIER 1 PCS

800MHz Oscilloscope 2CH 5GSa/s 128M Memory Depth 8.4'' TFTLCD 800x600 USB 5082C

SIEMENS 6DD1-670-0AF0 USPP 6DD16700AF0

ALLEN BRADLEY SA3100-B030-AN-L6R USPP SA3100B030ANL6R

ALLEN BRADLEY 6181-AFBCBCZZZ USPP 6181AFBCBCZZZ

KODAK 1350503 NSFP 1350503

GIDDINGS & LEWIS 401-34438-20 NSFP 4013443820

YOKOGAWA CR122-2/H1/W2 NSFP CR1222H1W2

ORMEC SAC-D08M/A USPP SACD08MA

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SIEMENS 6ES5 436-7LA11 6ES54367LA11

SIEMENS S5 6ES5 777-1BC00 Bus Terminal

Siemens Interface Module 6ES5 312-5CA11 37350

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Siemens OP37 6AV3637-7AB16-1AM0 Membrane Keypad

QUAD CORE Q9400 3.4GHz OCED GAMING PC w/NVIDIA GT220 1G

Genuine Cisco WIC-4ESW Interface Module For 1721 1760 2600 2600XM 2691

Thermal Separation Products Multi-Solvent Module SP4510-CH-1 Date Interface

Siemens 315-2DP 6ES7 315-2AG10-0AA0

Siemens ET200 Output 6ES7 132-4BB01-0AB0 6ES7132-4BB01

Modicon PC-A984-141

Schneider Modicon GOULD PROGRAMMABLE CONTROLLER AS-584L-231 115V

Schneider Modicon AS-BDEP-254 SEALED Binary IN ASBDEP254

Schneider Modicon AS-C921-000 NSPP ASC921000

Schneider Modicon ASMBKT085 MB+ Connector AS-MBKT-085

Schneider Modicon TSX DISCRETE OUTPUT MODULE AS-BDAP-217

Schneider Modicon MEMORY EXECUTIVE MODULE AS-E908-016 IN BOX

Schneider Telemecanique XBT Z925 Communicating Cable NIB

Schneider AC Servo Motor BSH1002M11A1A FreeShip

ProSoft MVI56-PDPMV1 DPV1 PROFIBUS Master Module for Allen Bradley

Siemens 6ES5 470-4UB12 OUTPUT MODULE ANALOG 8POINT

SIEMENS 6DD1-684-0DC0/6DD1684-0DC0/465 684 9032.00 PSV/ATV CABLE NIB

IBM 11F4814 Communication Controller Module Modem

SIEMENS SIMODRIVE 6SN1145-1BA01-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 #2ZH

SIEMENS SINUMERIK 820 T 6FC3261-1AC-Z CONTROL PANEL 5703029301.00 TESTED

SIEMENS MOORE PRODUCT VALVE 73N-FR B/M 10637-/14MC

Allen-Bradley PanelView 900 2711-K9C3 Series C Revision B WARRANTY

54645D Mixed Signal Oscilloscope, all Accessories, Calibrated, 30

ABB Soft Starter PST300-600-70

A06B-0153-B075#7008 FANUC SERVO MOTORS REMANUFACTURED

705330-325

RELIANCE ELECTRIC 0-52842 NSFP 052842

ALLEN BRADLEY 1785-L20E/E NSFP 1785L20EE

ALLEN BRADLEY 1336Z-SB017-N NSFP 1336ZSB017N

GENERAL ELECTRIC DS3800NHVE1C1C USPP DS3800NHVE1C1C

THOMSON INDUSTRIES 2DB16-JOBGX84 NSFP 2DB16JOBGX84

SUN MICROSYSTEMS T9840C USPP T9840C

FANUC A06B-0227-B005 USPP A06B0227B005

Siemens 6ES5-095-8MA05 CPU Module

SIEMENS 6ES5 308-3UA12 6ES5308-3UA12 Serial Interface EPROM 16kB CASING

SIEMENS 6ES5-911-0AA42 USPP 6ES59110AA42

Siemens 6ES5 701-1LA12 6ES5 701-1LA12S5 ER 701-1 9-Slot Expansion Rack

SIEMENS 6ED1 052-1CC00-0BA4 ping

SIEMENS LOGO! 6ED1 052-1HA00-0BA0 24R

RME HAMMERFALL HDSP 9632 AUDIO INTERFACE SOUND CARD

Telemecanique VW3A28100

SIMATIC S7 6ES71511BA020AB0 6ES7 151-1BA02-0AB0

Wago 750-315 MODBUS FIELDBUS COUPLER

Siemens Basic Operator Panel BOP20 6SL3055-0AA00-4BA0

Modicon AS-T211-001

Schneider Modicon Automation Power Supply AS-P120-000 2869

Schneider Modicon AEG/GOULD// AS-B806-032/AS-8713-000 OUTPUT MODULE 120VAC XLNT

Schneider Modicon AS-B883-101 Free Ship

Schneider Modicon AS-984A-832 MODULE 1 YR WARR OBSOLETE

Schneider Modicon Output Module AS-BDAP-210 BDAP 210

Schneider Modicon AS-P120-000/ASP120000 Power Supply SEALED

SCHNEIDER AUTOMATION 8-POINT OUTPUT MODULE TSX-DST-882 TSXDST882

SIEMENS 39VIMCCN VOLTAGE INPUT MODULE NIBBD

RELIANCE ELECTRIC 45C-200 USPP 45C200

SIEMENS 6ES7-322-1BL00-0AA0/6ES7322-1BL00-0AA0 SIMATIC OUTPUT MODULE XLNT

SIEMENS Sinumerik System 6 CNC Control Operating Manual

Omron GRT1-DRT PLC Communication Adapter W/ Smartslice Modules

SIEMENS SIMO DRIVE LT MODULE 6SN1142-1AA00-0DA1

SIEMENS SINUMERIK810/840 ADAPTER 6FC5247-0AA31-0AA0

SIEMENS PLC battery 6FC5247-0AA18-0AA0 575332 3.0V

ALLENBRADLEY1771-OGTTLOUTPUTMODULE

ALLEN BRADLEY SLC500 OUTPUT MODULE 1746-OB8/A S26D

ABB NINT-70

Z-Technology Drive Test System

(YOKOGAWA)DCS NC4 B Nest Common Card good in condition for industry use

MODICON AM-M909-000 USPP AMM909000

ALLEN BRADLEY 1394C-AM50 NSPP 1394CAM50

GENERAL ELECTRIC L90-D00-HCL-F8A-H6C-LXX-N6S-SXX-U6U-W7T NSFP L90D00HCLF8AH6CL

FURNAS ELECTRIC CO 3RW3465-0DC25 NSFP 3RW34650DC25

SIEMENS 6RA2413-2FS22 NSFP 6RA24132FS22

SEW EURODRIVE MDS60A0150-503-4-0T USPP MDS60A015050340T

YOKOGAWA DR1015B62 USPP DR1015B62

Siemens 6ES5 700-2LA12 6ES57002LA12

Siemens POWER SUPPLY 6ES5 951-7ND31 PS951 7/15A /BOX

SIEMENS 6ES5-458-7LB11/6ES5458-7LB11 OUTPUT MODULE XLNT

Siemens 6ES5 421-8MA12 6ES54218MA12 INPUT MODULE S5 \

Siemens S5 PLC 6ES5 441-8MA11 Output E-Stand 5

Siemens CPU 312C 6ES7 312-5BD01-0AB0 CPU312C

Shark 200 Panel Mounted Power Meter and Data Logger