Lowe’s驗(yàn)廠基本要求
1.驗(yàn)廠與質(zhì)量驗(yàn)廠一起進(jìn)行審核(清單附后),偏重于質(zhì)量方面審核.
2.評分:總分為100分,50分就可以及格通過(著重注意,不能出現(xiàn)童工,否則直接不通過,機(jī)會都沒有; 出現(xiàn)其它問題還可以重新申請審核),一年一次.
3.要有產(chǎn)品測試報(bào)告才可以出貨(ITS或BV產(chǎn)品測試報(bào)告,說要一萬多).(建議:一年一次,盡量一次性通過,節(jié)省測試成本)
4.沒有主要不良、次要不良之分,AQL水準(zhǔn)要求一般取1.5
5.對顏色比較重視,色差要分辨清楚,不可有臟污等.
6.盡量不要用水口料(慎用)生產(chǎn).
7.對產(chǎn)品外觀、包裝要求較嚴(yán),產(chǎn)品裝箱不能過松或擠壓過緊,包材要起到保護(hù)產(chǎn)品的作用,要能通過摔箱測試,裝箱不能短裝.
8.彩標(biāo)、吊卡之類要有客人簽樣.
9.包裝需設(shè)全檢崗位進(jìn)行全檢.
10.倉庫要有來料待檢區(qū)、退貨區(qū)等區(qū)域標(biāo)識.
11.需設(shè)立專職IQC職位,需有IQC專用來料檢驗(yàn)記錄表.
12.件制作要有QC責(zé)任人員簽名.
13.成品、半成品標(biāo)示需要改進(jìn),要用較正式的標(biāo)簽,標(biāo)簽上應(yīng)有品名、數(shù)量、日期等項(xiàng)目,是否合格或不合格(PASS章或紅色標(biāo)簽)等.
14.在消防方面也是很重視.
During factory certification, the assessor needs to review the following documents from your factory. Please make them ready for review if you have these documents. 在工廠評審過程中,評審員須要查閱下述文件。如 貴公司備有該等文件,請事先由檔案抽出,以便查閱。
(一)廠房平面圖 Factory Layout Diagram
(二)近十二個(gè)月準(zhǔn)時(shí)交貨的統(tǒng)計(jì)數(shù)據(jù) Last 12 months on time delivery statistical data
(三)近十二個(gè)月成品質(zhì)量抽查的統(tǒng)計(jì)數(shù)據(jù) Last 12 months final pre-shipment quality audit statistical data
(四)員工招聘 Recruitment
1)招聘守則 Guidelines for Recruitment
2)職位說明書 Job Debion
(五)員工培訓(xùn) Employee Training
1)員工守則培訓(xùn)課程大綱 Factory Rules and Regulati***** for Employees
2)個(gè)別崗位特殊技能培訓(xùn)課程大綱 Training contents of skills required for Individual post
3)員工培訓(xùn)紀(jì)錄 Records of Employee Training
(六)質(zhì)量系統(tǒng)的規(guī)範(fàn)文件 Quality System Policies and Operating Procedures
1)工廠組織架構(gòu)圖 Factory Organization Chart
2)質(zhì)量主管的職責(zé)介定 Roles and Resp*****ibilities of Key pers***** in Quality Organization
3)質(zhì)量主管的報(bào)告渠道 Reporting channel for pers***** in Quality Department
4)挑選供應(yīng)商的手續(xù)及質(zhì)量審查程序 Vendor selection procedures and quality assessment procedures
5)對供應(yīng)商的質(zhì)量要求及監(jiān)管 Vendor quality requirements and perbance monitoring
6)各質(zhì)檢崗位的工作指引 Operating procedures for individual Quality control stati*****
7)工藝水平的檢查準(zhǔn)則 Workmanship Acceptance/Rejection Criteria
8)來料及退料管理 Incoming material handling and non-conbing material return procedures
9)不良品處理程序 Nonconbing material handling procedures
10)不良品的成因分析及改善措施成效追蹤紀(jì)錄 Defect analysis records and countermeasures monitoring
11)質(zhì)量管理系統(tǒng)的年檢計(jì)劃及年檢報(bào)告 Master schedule for internal quality system audit, reports of periodical internal quality system audit
12)按質(zhì)量管理系統(tǒng)的年檢結(jié)果擬定的改善計(jì)劃及成效追蹤紀(jì)錄 Improvement plan against periodical internal quality system audit results and countermeasures monitoring
13)儀器校正計(jì)劃 Equipment Calibration Plan
14)儀器校正紀(jì)錄 Equipment Calibration Records
15)文件控制(含產(chǎn)品安全規(guī)範(fàn)文件) Document control procedures (including product safety standards)
16)供應(yīng)商質(zhì)量表現(xiàn)紀(jì)錄 Vendors quality perbance records
17)設(shè)備保養(yǎng)及維修程序 Machines preventive maintenance and repair procedures
18)條碼掃描儀及條碼檢查程序 Barcode scanners and barcode verification procedures
19) 消防(消防平面圖,應(yīng)急燈是不否足夠和有效,滅火器是否足夠和有效(丙類-紙張,化學(xué)品標(biāo)準(zhǔn):車間80m2/個(gè),倉庫100m2/個(gè),消防栓有無水,通道是否不少于2m和暢通.)
20)出貨安全(倉庫出入人員是否有管控,空柜是否有檢測和保持記錄,裝柜過程拍照記錄.)
21(宿舍住宿人數(shù)是否滿足2m2/人,衛(wèi)生狀況,廁所是否足夠(男100人以下,每25人一蹲, 100人以上,每增加50人加一蹲,配足夠小便槽.女100人以下,每20人一蹲, 100人以上,每增加35人加一蹲.可飲用的水.工作時(shí)間是否符合勞動法,是否有足額購買社會保險(xiǎn),是否有簽勞動合同.)
22)廠醫(yī)(廠醫(yī)資格證書,每一樓層是否有醫(yī)療箱,藥品是否足夠(消毒水,止血貼/粉,藥棉,砂布,幫帶,膠手套,剪刀),員工周年健康證明)
23)化學(xué)品(危險(xiǎn)品標(biāo)識,庫房通風(fēng),不能用普通換氣扇,要用防爆型,生產(chǎn)線現(xiàn)場不能保存大量化學(xué)品,全部歸入倉庫,只存當(dāng)天使用的量.)
(七)消防安全政策和操作程序 Fire Safety Precaution Policies and Operating Procedures
我們希望工廠維持一個(gè)安全的工作環(huán)境并且日常檢查和監(jiān)督以下方面 We expect the factory maintain a safe working environment with regular review and monitor on:
?在適當(dāng)?shù)奈恢糜凶銐虻南罍缁鹪O(shè)施、如滅火器、消防龍頭、應(yīng)急燈、出口指示標(biāo)志和逃生線路圖等等。這些都要符合中華人民共和國GBJ16-87和GBJ14標(biāo)準(zhǔn) Sufficient fire fighting equipment are in place, e.g. fire extinguishers, water hydrants, emergency light and exit sign, evacuation diagram, etc. which meets PRC National Standard GBJ16-87 and GBJ140
?保持所有的消防設(shè)施運(yùn)作正常 All fire fighting equipment are under good working conditi*****
?有足夠的應(yīng)急出口和保持通道暢通無阻 Sufficient emergency exits and unblocked passage
?將易燃化學(xué)品(如油漆、稀釋劑等)進(jìn)行隔離和適當(dāng)?shù)膬Υ?nbsp;Segregation and proper storage of flammable chemicals, e.g. paints, thinner, etc.