ohl's驗(yàn)廠之質(zhì)量體系驗(yàn)廠審核清單
PRODUCTION PLANNING & CONTROL:
1. Does the factory have a production plan for the next 3-6 months?
工廠是否有未來3-6個(gè)月的生產(chǎn)計(jì)劃？
2. Is there a line plan or production loading schedule for at least one month in advance?
有
3. Does the factory have daily production reports?
工廠有生產(chǎn)日?qǐng)?bào)表嗎？
4. Is a weekly production progress report kept to identify and compare orders
in-process and completed against order delivery dates?
每周的生產(chǎn)進(jìn)度報(bào)告的保留以便識(shí)別和對(duì)比正在生產(chǎn)的和完成的符合訂單交貨日期
5. Is a bal pre-production meeting held before the start of production for all new
styles?
在一個(gè)新產(chǎn)品生產(chǎn)前會(huì)召天預(yù)產(chǎn)會(huì)議嗎？
6. Does the factory have an equipment and machinery list? Please send to Kohl's
for reference.
有設(shè)備和機(jī)器清單嗎？
QUALITY ASSURANCE:
1. Does the factory have a written QA procedure or manual?
工廠有書面的QA程序或用冊(cè)嗎？
2. Name of person in charge of QA in the factory: Mr. Zhong
What is their title: Production Manager
Who do they report to: Mr. Edward Ng Title: General Manager (Hong Kong)
3. Is there a balized and documented inspection process for:
有正式且存檔的檢查程序嗎？
Raw Materials………………………………………………………………………..
原料
In-Line QA…………………………………………………………………………….
制程
Random Measurements in Finishing Area………………………………………..
成品
4. Does the factory complete its own final audit?
工廠會(huì)進(jìn)行成品檢查嗎？
5. What AQL is used for in-line inspection:
制程檢查用哪個(gè)AQL標(biāo)準(zhǔn)？
Final inspection:
6. What is the ratio of QA to direct labor; # of workers to full-time QA personnel?
QA占工人人數(shù)的比例是多少？
8. Inspection by:
什么時(shí)候檢查
100% Final……………………………………………………………………………
100%成品
In Process…………………………………………………………………………….
制程
Statistical Final
2.5 AQL………………………………………………………………..
4.0 AQL…………………………………………………………………
6.5 AQL………………………………………………………………..
9. Does the factory have customers written specifications?
工廠有客戶的檢驗(yàn)標(biāo)準(zhǔn)嗎？
10. Are there internal testing procedures, if applicable?
(electronics, furniture, food containers, candles, toys, etc.)
有內(nèi)部測(cè)試程序嗎？
RAW MATERIAL:
1. Does the factory have proper raw material storage?
工廠有正確儲(chǔ)存原料嗎？
2. Does the factory have documented inspection standards?
工廠有書面的檢驗(yàn)標(biāo)準(zhǔn)嗎？
3. What percent of received raw materials are inspected?
來料檢查百分之幾？
4. Does the factory keep a record of all incoming raw materials, including sub-contracted
parts/products?
工廠有所有來料記錄嗎？包括外發(fā)的產(chǎn)品或配件？
5. Is there an incoming control process for accessories and packing material?
有配件和包裝材料控制程序嗎？
PRODUCTION
1. Is an updated sample available at each production section?
拉上有新的樣辦嗎？
2. Is there an inspection process between each production section?
每個(gè)生產(chǎn)過程都有檢查程序嗎
3. Is there a finished product checking process?
有成品檢查（裝箱前）程序嗎？
4. Are the finished product checkers also responsible for repairs?
成品檢查員同時(shí)負(fù)責(zé)修理嗎？
5. Are rejected items bly identified and separated?
不合貨品有清楚標(biāo)識(shí)并且有分開嗎？
6. Are production areas kept clean and tidy?
生產(chǎn)場(chǎng)地干凈整潔嗎？
7. Is there adequate light in the factory, especially in areas that will affect the quality of the
product (inspection, hand operations, painting, silk screening, printing, packing, testing, etc.)?
生產(chǎn)場(chǎng)地照明良好嗎？特別是影響產(chǎn)品制質(zhì)量的地方
8. Is production machinery kept in good working order?
機(jī)器維護(hù)良好嗎？
9. Does the factory keep maintenance and calibration records for its machinery,
equipment and tools?
有保存維護(hù)和校對(duì)記錄嗎
PACKING:
1. Is there adequate space for packing?
包裝區(qū)域的空間足夠嗎?
2. Is there a sample of the finished packed product in the packing area?
包裝線上有完整的樣辦嗎？
3. Are tags appropriaby controlled to prevent ticketing errors?
吊牌有適當(dāng)?shù)目刂埔苑乐钩鲥e(cuò)嗎
4. Are packed cartons stored by style, and color?
封好箱的產(chǎn)品是按照款式和顏色來儲(chǔ)存嗎？
5. Is there an audit conducted to ensure correct packs?
有檢查確保包裝正確嗎？
6. Does your company conduct a final quality audit on packed product?
包裝好的產(chǎn)品有檢查嗎？
7. If yes, what AQL is used?
如有，使用AQL哪個(gè)標(biāo)準(zhǔn)？
驗(yàn)廠之Kohl's品質(zhì)審核問題
PACKING:
1. Is there adequate space for packing?
包裝區(qū)域的空間足夠嗎？
2. Is there a sample of the finished packed product in the packing area?
包裝線上有完整的樣辦嗎？
3. Are tags appropriaby controlled to prevent ticketing errors?
吊牌有適當(dāng)?shù)目刂埔苑乐钩鲥e(cuò)嗎
4. Are packed cartons stored by style, and color?
封好箱的產(chǎn)品是按照款式和顏色來儲(chǔ)存嗎？
5. Is there an audit conducted to ensure correct packs?
有檢查確保包裝正確嗎？
6. Does your company conduct a final quality audit on packed product?
包裝好的產(chǎn)品有檢查嗎？
7. If yes, what AQL is used?
如有，使用AQL哪個(gè)標(biāo)準(zhǔn)？
KOHL'S驗(yàn)廠審核文件清單
溫馨提醒：很多人都認(rèn)為，像做KOHL'S驗(yàn)廠等一般的客戶驗(yàn)廠要求都是千篇一律沒有什么好注意，按照一套要求做下去就穩(wěn)打穩(wěn)勝，既節(jié)省了時(shí)間又節(jié)省了人力，真是大快人心，不用操心。其實(shí)他們哪知道，驗(yàn)廠哪有那么容易，客戶不同要求也是不一樣的，雖說在一些的大的方面可能有雷同，可是有些細(xì)節(jié)問題可是差之千里，驗(yàn)廠就是個(gè)實(shí)打?qū)嵉恼?，來不得半點(diǎn)馬虎，有時(shí)走捷徑只得物極必反的后果，所以奉勸大家在以后的驗(yàn)廠要多多留心，這樣才能真正把驗(yàn)廠做好，特色是KOHL'S驗(yàn)廠！
1.KOHL'S驗(yàn)廠廠規(guī)或員工手冊(cè)
Factory Regulation or Employee Handbook
2.工商營業(yè)執(zhí)照
Business Registration
3.勞動(dòng)合同
Labor Contract
4.廠房平面圖
Factory Building Layout
5.KOHL'S驗(yàn)廠工卡或考勤記錄 (過去十二個(gè)月)。如果是使用電子考勤，審核員可能需要在電腦直接審閱考勤記錄，審閱是會(huì)在工廠職員協(xié)助下進(jìn)行。如果是使用手工考勤，員工需每月少簽名一次以作確認(rèn)。
Timecards or Attendance Records (Last 12 Months). If electronics time card is used, the auditor may need to review the time record directly from the computer, with the assistance from the factory staff. If manual attendance record is used, employees’ signature is required at least once a month for verification.
6.KOHL'S驗(yàn)廠工資表 (過去十二個(gè)月)
Payroll Records (Last 12 months)
7.當(dāng)?shù)貏趧?dòng)局關(guān)於延長加班之批文
Official Waiver for Overtime Extension
8.勞務(wù)派遣工的考勤及工資表記錄，勞動(dòng)合同，社會(huì)保險(xiǎn)收據(jù)及合格證明，與勞務(wù)派遣單位簽訂的合同及勞務(wù)派遣單位的營業(yè)執(zhí)照
Dispatched Workers’ Attendance & Payroll Records, Labor Contracts, Social Insurance Receipt & Certificates, Contract signed with Labor Agent and the Business License of Labor Agent
9.人事花名冊(cè)及員工個(gè)人檔案
Roster and Personnel Records
10.社會(huì)保險(xiǎn)收據(jù)、花名冊(cè)及合格證明文件等
Receipt, Name List and Certificate of Social Insurance, etc.
11.消防檢查報(bào)告或合格証明文件
Fire Safety Inspection or Certificate
12.消防演習(xí)記錄、緊急疏散計(jì)劃及工傷記錄等
Fire Drill Record, Emergency Evacuation Plan1 Work Accident Records and Work-related Injury Record
13.設(shè)備安全許可証/校準(zhǔn)報(bào)告，如電梯、起重機(jī)械、鏟車、鍋爐及壓力容器（含氣瓶，壓力表及安全閥）等
