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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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RSI Software Products 9301-2SE3400PTU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCMP075ENE RSGUARDIAN MIGRATION PROMOTION, <=75 DEVICES

Motion Control 1326AB-B430G-S2L MOTOR,SERVO,460V,6.4NM,5000RPM,SINGL,IP67

4161-2-24-N12 BCD To 7 SEG Display . 2 Digit, 24VDC. NEMA 12

HMI-BEZ-406 BEZEL 7.5" (QPGCXXX0000) STAINLESS STEEL

IC693BEM331 Genius Bus Controller

QPLCTAE0000 12.1" Color TFT, Ethernet, CF Card, 110VAC

TGT-E00A-2-0 Target series axis expansion module with 3 foot rack ber cable

20BC5P0A3AYNAND0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANF020AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D4P0N204 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140AII33010 Quantum 模擬量輸入, 8通道, 電流, 本安型

284E-FVD6P0Z-25-CR-EMI EtherNet Variable Frequency Drive

E2E-X10F1 10mm,電感式,三線,常開 200mA PNP電源:10-30VDC圓M30

1492-SPM1C050-N MCB Supplementary Protector 5 A

通用型變頻器 6SE6 420-2UD21-5AA1 "1.5 KW，73 x 173 x 149"

電機(jī)啟動(dòng)器 3VU13401MD00

1497D-A9-M21-0-N Gen Purpose Transber

1608N-BP050A240V2 MiniDySC 50 Amp Bypass

1769-PA2 CompactLogix AC 2A/0.8A Power Supply

190S-FND3-FC32S 23-32 A Compact Comb Starter W/Ckt-Bkr

194R-NU600-1753 Disconnect Non-Fused Nema 3 Poles 600A

2090-CPBM7DF-16AF15 MP-Series 15m Cable

2090-XXTPMP-14S07 MP-Series 7 m Length Power Cable

CIMPONNODE500M CIMPLICITY Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option ??

GF-5008R Connecting FlashCable to Metronics QC 3000/ QC 1000.

IC200UDR440 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) Relay Out, 12/24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inclu

IC647ABCC ABC:Allen Bradley Cyberlogic DHX

IC647PATOSI0 Proficy PAT - Pi Interface: Provides The Capability To Interface Proficy Rx To The Osisof Pisyste Data Historian

IC693BEM331 Genius Bus Controller (supports I/O and Datagrams)

IC752SKT004RR Datapanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT 000), download & communication cables, WinCfg, user & programming manu als

IMC-200E-X-D IMC ampless servo motor controller/ enhanced

SLC/1746 System 1747-FC FERRITE COLLAR FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-MWA WALL MOUNTING ADAPTER FOR ALL PLATFORMS

Application-specific products 1404-M605A-CNT-02 1404-M6 CONTOLNET PM 3000 CLASS 0.2 120/240V P.S.

Operator Interface 2711-K10C3L1 PV1000 COLOR KEY, DH485 & RS232 PRINT

Support 9301-2SE3200PTS SUPT RENEWAL CONTRACT FOR 93012SE3200PT

Support 9380-RSBVB250R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB250

DeviceNet Products 1792D-88HC 8 SINK/SOURCE INPUTS, 8 SOURCING 5-10 AMP OUTPUTS

RSI Software Products 9301-2SE320KOU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BTDS30U2R UPGRADE: OUT-SUPT: RSBW TNG & SIMULATION 10 TO 30

Motion Control MPL-B4530K-MJ24AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,460V,BRK,11KG

Motion Control 2090-SCVP5-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 5.0M

GQDA-EDT-001 QUICKDESIGNER ADV GE VERSION

IC646MPS010 Logic Developer - PLC Standard 10 Pack

MTR-1350-E-D-E-0 Stepping Motor Nema34, Series Wdg, Encoder

QPKSBDN0000 6 inch Color STN/ Blank Label/ No Ethernet/ CF/ 24VDC/ UL/ cUL/ CE/ UL1604

20BC043A0AYNADC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11NC3P5JA0NNNNN PowerFlex 753 AC Packaged Drive

22-JBCC PowerFlex 40-40P-400 Conversion Kit

2711P-RGT7 PV Plus 700 Touch Antiglare Overlay

280S-PWRM24G-M4 ArmorConnect 3-PH Power Media drop cable

C200H-CN521 擴(kuò)展連接電纜, 5m

1492-PDL31124 335 A Power Distribution Block

模擬量輸入/輸出模塊 6ES7431-1KF20-0AB0 AI/8 14BIT，光隔離，U/I，0.416MS 掃描計(jì)時(shí)

變送器 3RS10101CD10

1497-A-M1-3-N Control Circuit Transber

1585J-M8UBJM-3 RJ45 Ethernet Media

1761-L20AWA-5A MicroLogix 1000 20 Point Controller

188-K3C010-N Miniature Circuit Breaker 1 A

194L-E25-1753-6N 25 A 194L Load Switch

2090-CPBM6DF-16AA09 TL-Series 9m Power and Brake Cable

2090-XXNFMP-S20 MP-Series 20 m Length Feedback Cable

BC647PPSEWC Proficy Process Systems Engineering Workstation with CIMPLICITY with Global Care

GC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers - Assist Support

IC200MDL141 Input 240VAC (1 group of 8) 8 point.

IC646NSL900 Proficy SQL 2000 Processor License

IC647MGM001 Enterprise Adaptor for Maximo 5.2

IC676ACC004 Profibus Network Termination Resistor

IC697MEM717 Expansion RAM, 256K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD228S1 28 amp 230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System D1775-6.5.3 I/O SCANNER-MESSAGE HANDLING MOD.(1775-S4B)MNL

Industrial Computers 6182H-15KRH6B VVCE 1500, KEYPAD, STD MEM, RIO/DH, AC

Process Control 1757-DNBUL65 DEVICENET USAGE LICENSE, 65 DNB MAX

Operator Interface 2711-START300ES START KIT PV300,SPANISH(PV300, PB32 CABLES)

Support 9326-AD5APS SUPT RENEWAL CONTRACT FOR 9326AD5APENE

Support 9371-EDETJACR SUPT REINSTATEMENT CONTRACT FOR 9371EDETJAC

ControlNet Products 1797-TPS CONTROLNET EX T-TAP STRAIGHT

RSI Software Products 9301-2SE240ZHU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-BA60U2 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 10 TO 60

Motion Control MPL-A4520P-HJ24AA MOTOR,SERVO,6.10NM,5000RPM,ENCR,230V,BRK,9.5KG

Motion Control 2090-UXNPAN-16R03 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,3M

CBL-34-MP-10 Power Cable, MTR-3N(All), MTR-3S3x & MTR-3S43-H Series Servo Motors, 10 Ft.

IC640MWS902RR Workmaster System, 2-35" Disk Drive

IC800SLM003N3BE25 30W, 115/230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev

20AD8P0A3AYNACG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD052A0EYNANANE PowerFlex 700S AC Drive 52 A 40 Hp 20D

20P41AD073RA0NNN PowerFlex 460V AC 40 HP DC Drive

2711P-6RSA PanelView Plus 6 400 and 600 AC Power Su

280-PWRM24E-M6 ArmorConnect 3-PH Power Media drop cable

NT20S-ST121(B)-ECV3 單色STN LCD 分辨率: 256×128點(diǎn),4.7英寸

1492-MCBA2HA0 100A Miniature Circuit Breaker

1494V-DJX622 NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC36