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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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Support F1785-L40BSERE FIRMWARE UPGRADE FOR 1785-L40B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300PTE RSVIEW32 WORKS 1500 (PORTUGUESE)

RSI Software Products 9701-VWSCRAENE RSVIEW SE VIEW CLIENT

RSI Software Products 9399-PLTMGR RSBIZWARE PLANTMETRICS GETTING RESULTS GUIDE

Motion Control 2098-DSD-HV050-SE HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/SERCOS

BC646MDC000 Logic Developer - PC & View Development/Runtime 8,000 I/O

IC300MIX905 8 DC Inputs (12/24vdc), 6 Relay Outputs (3.0A ea), 4 Analog Inputs (o-20mA, 0-5v, thermister), 2 Analog Outputs (o-20mA, 0-10v)

IC752SKT004RR Datapanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT000), download & communication cables, WinCfg, user & programming manuals

MTR-3S86-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6124-H105 Alpha SVM1-80HVi FSSB 80 amp amplifier

20CC385A0ANNBNN0 PowerFlex 700H AC Drive 20C

20G1ABF330JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D1P4N114 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T6C20D8 PanelView Plus 6 6 Color Touch DC

6SE6440-2UD24-0BA1 4KW

1492-JTC3T IEC 2-Ckt Thermocouple Blk,Type T,2.5mm

1492-XIM20120-16RF Connection Products

軟啟動(dòng)器 3RW44241BC46

通信模塊 6GK7 542-5DX00-0XE0 CM 1542-5：RS485，PROFIBUS 通訊模塊

1585-C8CB-S100 Cable Spool Ethernet Media

1746-OW8 SLC 8 Point Digital Output Module

1790-15CMCBL CompactBlock LDX Expansion Cable

194E-A-PL11 194E 1 No-1 Nc L.B. Aux. Contact Block

20-PP09055 XFMR INVERTER FAN- USE 20-FR09154 TO MNT

2090-CSBM1DF-18AA09 Kinetix Cable Single DSL 2090-Series

20AC037A0NYNACC0 PowerFlex 70 AC Drive 20A

GC-8459-SS-MT Sales System Workbench (unlimited license -- internal use only)

HE300GEN100 Genius Communications Interface for GE AF-300E$ Adjustable Freq. Drive s

IC600KD514RR Color OptiBasic Operator Interface Terminal/ 12 inch CRT

IC647HSTES1750KM Historian Enterprise Server 1,750,000 Points (M4 Key)

IC648MNT039 Annual Software Maintenance for LM90-30 Win 95/NT Ethernet

IC694ALG442 Analog combination module current/voltage 4 bs 2 outputs.

IC756SDV000J-97 DV Development - Solaris Op Sys, Japanese, Version 9.7

MicroLogix 1200 System D1762-UM001BENP MICROLOGIX 1200 PROG. CONTROLLER USER MAN.

PLC-5/1771 System 1771-WA FIELD WIRING ARM, 10 TERMINALS, TIN PLATED

Distributed I/O 1794-IE8K CONFORMAL COATED, ANALOG INPUT MODULE, 8 POINT

Communications 9399-WAB32LUGDE RSLINX LITE USER GUIDE (GERMAN)

Support 6223-52VDLS SUPT RENEWAL CONTRACT FOR 622352VDL

Support 9358-BPC03S SUPT RENEWAL CONTRACT FOR 9358BPCNT03ENE

Support F1771-ILSERA FIRMWARE UPGRADE FOR 1771-IFE I/O MODULE

RSI Software Products 9324-RLD000ITE RSLOGIX 5000 SERVICE EDITION, ITA

RSI Software Products 9301-2SE350JPU3R RSVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-HSTS2500U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 70K TAG

Motion Control 8720SM-015S2EBS4 15 KW/41.5 AMP, 460 VAC, MOTOR WITH SNS60,+MPL

829-1-1 Thumbwheel Assembly. 1 Digit, 1 True. Dust Seal

IC200MDL329 OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT

IC697CMM798RR Replacement Part, MAP 30 Controller, Broadband

MTR-1324-E-D-E-0 MTR series NEMA 34 stepping motor with series winding connection and encoder

Z44C742238-004 Replaced by CB1N-1WPM-0140-AZ

20BD096A3AYNACC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC3P5JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D6P0N113 PowerFlex 4M-2.2 kW (3 HP) AC Drive

NWRR85001 Quantum REPEATER ASSY

294D-FD4P2Z-G2 Variable Frequency Drive

S8VS-06024 NEW 100-240VAC,容量：60W輸出 2.5A 導(dǎo)軌安裝型

1492-SPM3B080-N MCB Supplementary Protector 8 A

軟啟動(dòng)器 3RW40271TB04

電機(jī)啟動(dòng)器 3VU16403CQ00

150-F60NBDD SMC Flex Smart Motor Controller

1734-FPD POINT I/O Field Distributor Module

1783-BMS10CGP Stratix 5700 10 Port Managed Switch

193-EIOGP-22-120 E300/E200 120V AC Control Module

20-750-DB1-D1A Frame 1 DB Resistor, 115 Ohms, 1.0 to 3.

2090-CPWM7DF-10AF50 MP-Series 50 m Length Power Cable

2098-DSD-005X-DN Ultra 3000 0.5kW with DeviceNet Drive

FG-FF Proficy Process Systems Fieldbus Linking Device from Softing

GFK-2078 IC697VAL306, 12-bit Analog Output Board User's Manual

IC220PWR002 POWER TERMINAL, FUSED 24VDC (REQUIRES 1 IC220TBK087)

IC647DMS025 DataMart 25 PA Connections

IC647ROC050C ROC:Fisher Remote Operations Controller for 250 Units

IC693MDL390LT 120/240 Vac Isolated Output, 2 Amp (5 Points) (LT)

IC756CDV010K-99 DV Draw Development on Compaq True64, Korean, Version 9.9

MSI-PROD-UNL Unltd Site Clients - Product Management

PLC-5/1771 System 1771-SDN 2-CHANNEL DEVICENET SCANNER MODULE