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我國工業(yè)機器人與金屬成形機床集成應用的現狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結構等諸方面均較為相似，如伺服電機驅動、數控系統(tǒng)控制，以及可實現精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數控系統(tǒng)廠和主機廠兩類。其中，后者的產品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內部缺乏可借鑒與參考的技術標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經驗。第三，工業(yè)機器人領域屬于新興行業(yè)，相關應用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產汽車制造工藝的質量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償道具的自動檢測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調工作的雙方進行聯動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調整，形成二者度集中的協(xié)調有機統(tǒng)一體。此設計與調整不單是改變機床機械的結構，還應包括調整設備傳感器與整合控制系統(tǒng)等，實現工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規(guī)范與流程，有效滿足二者對機械結構設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯絡機制，并在機制中建立必要的技術標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關人才的專業(yè)知識與技能水平。
 

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193-EC5GF E3 Plus 42-210 A Overload Relay

198E-C2S4 Plastic IP66 and NEMA 4/4X/12K Enclosure

2090-CPWM4E2-14TR MP-Series 0.5m Length Transition Cable

2094-BNINV-2 Kinetix 6000 Connector Set

DEMOCD00060 Driver CD

GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC-5 PLC-3 Reference Manual

IC210EDD008 Expansion unit, 24V DC Power Source, (4) 24VDC in/(4) out (Transistor)

IC647AUR002 PA Universal Reporting Client 2 Pak

IC647PRTEE005M Proficy Portal Enterprise Edition Client Pack 5 Users (M4 Key)

IC693CPU331RR CPU 331 Module, 8K Words, Manual

IC754VKL06CTD Starter Kit/ 6 inch TFT View Loaded/ 24VDC

MSI-DASHBOARD-50 Dashboard Client 50 Pack

SLC/1746 System 1746-RL47 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-ITV16

Distributed I/O 1734-SSI SSI ABSOLUTE ENCODER INTERFACE

Application-specific products 9307-64MGDBPENE RSEMETRIX MGR(9-64 METERS),W/1MSSQL PROCESSOR LIC

Operator Interface 2711-CBL-PM05 5METER RS232 CABLE, PV300MICRO TO SLC/PLC

Support 9302-GEDS SUPT RENEWAL CONTRACT FOR 9302GED

Support 9510-PB10000ENS SUPT RENEWAL CONTRACT FOR 9510PB10000EN

DeviceNet Products 1799-DNC5MMS DNET 5-POS. TO MICRO MALE CONNECTOR (LOTS OF 5)

RSI Software Products 9301-2SE3350KOU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (KO)

RSI Software Products 9307-EM8MGRENE RSENERGYMETRIX MANAGER (0 - 8 METERS)

Motion Control MPL-B980B-SJ24AA MOTOR,SERVO,122.0NM,1000RPM,SINGL,460V,BRK

Silver Series 1398-DDM-075X DRIVE,75A PEAK, ULTRA 200 W/INDE

HE693ADC405 4ch., +/-10Vdc Analog Input Module, 700Vac Isolation, 14-bit resolution

IC646TPR935 Pro Server 35,000 I/O Point Run Time System

QPGCGDE0000 7.4" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

ST-3702 STXi analog b module 2 Channels, RTD