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電子產(chǎn)品的機(jī)器大規(guī)模生產(chǎn)帶動(dòng)了SMT蓬勃發(fā)展,貼片機(jī)的廣泛運(yùn)用又對SMD電子元器件規(guī)?；瘶?biāo)準(zhǔn)封裝提出了進(jìn)一步的要求.把SMD元件放入載帶,再用蓋帶通過封裝的辦法封裝起來就是常說的編帶.因?yàn)榫帋C(jī)的控制方式簡易,早前的遍帶機(jī)是用繼電器搭起來的控制系統(tǒng)控制的.

　　半自動(dòng)編帶機(jī)

　　后來隨著PLC和單片機(jī)控制板的價(jià)格下降,越來越多的編帶機(jī)采用了PLC或單片機(jī)板+普通按鈕的控制方式.只是單片機(jī)控制板給人簡易,不穩(wěn)定的感覺,所以用PLC的編帶機(jī)廠商還是要多些.后來由于有些廠家用觸摸屏把按鈕替代了,這樣編帶機(jī)控制箱面板上的按鈕就大大減少了,同時(shí)接線也方便許多.上面說的都是半自動(dòng)編帶機(jī),要人工放料.再后來出現(xiàn)了全自動(dòng)編帶機(jī),它克服了大量人工放量帶來的高成本和不穩(wěn)定性.當(dāng)然全自動(dòng)編帶機(jī)也有缺點(diǎn),它不是每一種產(chǎn)品都可以封裝,只是有針對性產(chǎn)品才可以.

　　全自動(dòng)編帶機(jī)

　　二 、編帶機(jī)的電氣組成

　　半自動(dòng)按鈕式編帶包裝機(jī)的主要控制部分有:

　　1、 一個(gè)拉帶馬達(dá),一般的是調(diào)速馬達(dá),也有用步進(jìn)馬達(dá).

　　2 、一個(gè)壓帶電磁,兩個(gè)刀頭電磁閥,一個(gè)總電磁閥.

　　3 、兩個(gè)刀頭溫度.

　　信號輸入部分:

　　1 、一個(gè)啟停按鈕,腳踏啟停也并接一塊.

　　2 、一個(gè)刀頭升降按鈕.

　　3 、一個(gè)連續(xù)/寸動(dòng)/放氣三選按鈕.

　　4 、一個(gè)計(jì)數(shù)SENSOR,一個(gè)料控SENSOR.

　　5、 一個(gè)壓帶按鈕.

　　6 、兩個(gè)熱電偶SENSOR.

　　電氣元件主要有:

　　1、PLC一個(gè)(I/O點(diǎn)數(shù)要求大于8/4).

　　2、溫控制器兩個(gè).

　　3、調(diào)速馬達(dá)一個(gè).

　　4、四個(gè)電磁閥.

　　5、 兩個(gè)固態(tài)繼續(xù)電器(溫控),一個(gè)普通繼電器(調(diào)速馬達(dá)),一個(gè)總的空氣開關(guān).

　　6、一個(gè)計(jì)數(shù)器(如果改用觸摸屏式,則可以省去).

　　7、兩個(gè)光纖SENSOR(一個(gè)計(jì)數(shù),一個(gè)作為料控).

　　三、編帶機(jī)的工作過程和關(guān)鍵點(diǎn)說明

　　編帶包裝機(jī)電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調(diào)節(jié)好載帶和氣源氣壓. 用人工或自動(dòng)上上料設(shè)備把SMD元件放入載帶中,馬達(dá)轉(zhuǎn)動(dòng)把

　　載帶拉到封裝位置,這個(gè)位置蓋帶在上,載帶在下,經(jīng)過升溫的兩個(gè)刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達(dá)到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時(shí)候用的蓋帶要有粘性.封裝前,載帶一般要經(jīng)過兩個(gè)SENSOR,一個(gè)是計(jì)數(shù)用的,一個(gè)是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機(jī)的馬達(dá)立刻停下不轉(zhuǎn),同時(shí)刀頭也要生到上面的位置.計(jì)數(shù)SENSOR一般是用光纖,也用而且要求反應(yīng)速度要快,這樣才不會漏計(jì)數(shù).計(jì)數(shù)SENSOR可以數(shù)載帶的邊孔,也可以數(shù)成型凹槽.數(shù)邊孔的話要折算回來才能是正確的SMD個(gè)數(shù).由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個(gè)有齒輪,通過一個(gè)軸帶動(dòng)另一個(gè)齒輪,后面一個(gè)齒輪的齒用來感應(yīng)凹槽式光電SENSOR.這樣一來,載帶前進(jìn),帶動(dòng)了齒輪的轉(zhuǎn)動(dòng),也就能計(jì)載的邊孔數(shù).
 

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RSI Software Products 9324-RLD700NXFRE RSLOGIX 5000 PRO EDITION, FRENCH

RSI Software Products 9305-RSVADSDEE RSVIEW32 ACTIVE DISPLAY SERVER (GERMAN)

RSI Software Products 9308-RSFB256ENE RSFIELDBUS 256 FB BASE CONFIG SW

Motion Control 2094-PR4 POWER RAIL,230V OR 460V , 4 AXIS

A06B-6073-K250 Fuse, Beta & I/O Link Series Amplifier Control Power

IC200UEX011-24 Qty of 24, 14 point expansion. (8) 24VDC In, (6) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752CBT070 Mature, order QuickPanel instead. DataPanel 320T CEG (Color Expansion w/ Genius): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. W/ 2Meg and Genius PC/104.

MTR-1N42-H-N-A-E-0RR Stepping Motor Nema42

ZA06B-0143-B075#7008 A12/3000 servo motor with 64k serial encoder

20BD5P0A3AYYAEC1 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G14NC140AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E032 PowerFlex 520 22kW (30Hp) Power Module

OFSCSPBLF Quantum OFS LARGE 200 LIC SUBSCR RENEWAL

FRN15E1S-2J 22KVA 60A 15KW 3相AC220V/50Hz/60Hz

1492-J3-OR 2.5 square mm Standard Terminal Block

1492-SPM3D070 MCB Supplementary Protector 7 A

軟啟動(dòng)器 3RW40382TB05

SIMATIC HMI 系列面板 6AV2124-2DC01-0AX0 KTP400 精智 4英寸，按鍵+觸摸

150-SF3R SMC-50 Frame D 24V DC Replacement Fan

1738-EP24DC ArmorPoint I/O Extension Power Module

1783-ZMS8T8E2TGP ArmorStratix 5700 18 Port managed switch

193-KB10 0.75-1.0 A IEC Bibllic Overload Relay

20-750-PBAY-INS-3 POWERFLEX 750 KIT,INSULATOR,3 BAR

2090-CPWM7DF-16AF50 MP-Series 50 m Length Power Cable

20AB042A0AYNANC0 PowerFlex 70 AC Drive 42 A at 15 Hp 20A

GA647IFPLRN00075 GCA iFIX Plus SCADA 75 I/O Run

GP647IFCLNTSRO005 GCP iFIX iClientTS Read Only 10 PK Runtime Version

IC600BF816RR Type T Thermocouple Input Module (8 points)

IC647HSTCC500KM Calculation Collector for Historian - Standard Server 500,000 Points (M4 Key)

IC647TDV075 CIMPLICITY HMI Server 75 I/O Development & Runtime System

IC693MDL931 Relay Output, 8 Amp Form B/C contacts, Isolated in groups of 4

IC756LDV001J-925 DataViews Development on Inb Linux/Red Hat 32 bit, Addt'l User, Japanese v9.25

Pico Controllers 1760-NDM MEMBRANE PROTECT DISPLAY