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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶(hù)的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門(mén)易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶(hù)的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門(mén)子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶(hù)所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶(hù)管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶(hù)設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿(mǎn)足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶(hù)在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類(lèi)型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類(lèi)推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類(lèi)推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車(chē)功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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BC646MOSS99 QuickPanel Control Development Software Site License with Proficy GlobalCare Complete. Supports QuickPanel, QuickPanel View, and QuickPanel Control.

IC300OCS062 OCS with 2x20 LCD Display and with 16 keypad. Built in I/O no expansion. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A neg. logic with ESCP). Built-in network

IC752WFB253 Display Station 2020 Series - w/ touch - 12.1" SVGA (800x600), Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, floppy drive, CD ROM front access, built-in keypad, with unlimited point count CIMPLICITY HMI R&D and Win '95

MTR-3T22-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

ZA06B-6150-H018 PSM-18HVi 18 kW high voltage power supply module for Alpha servos

20D-P2-CKE1 PowerFlex 700S Expanded Control Cassette

20G1AGE192JA0NNNNN PowerFlex 755 AC Packaged Drive

25B-A011N104 PowerFlex 525 2.2kW (3Hp) AC Drive

2711P-T7C4D9 PanelView Plus Terminal

6SE6430-2UD33-0DB0 30KW

1492-L3Q IEC Term Blck 5.1x79x31.3mm Spr Clp

1494C-CM5 Cable Mechanism

軟啟動(dòng)器 3RW44261BC45

附件 6ES7 954-8LT03-0AA0 存儲(chǔ)卡：32GB

1585BP-F8BF 1585 Ethernet Media Accessory

1746-RT32 SLC Replacement Terminal Block

1790D-T0V16 CompactBlock LDX 16 Point O/P Base Block

194E-A32-1753-Q 32 A 194E Load switch

20-PP13000 WIRE SET ASSY FI13

2090-CSBM1DF-18AF14 Kinetix Cable Single DSL 2090-Series

20AC060A0AYNANC0 PowerFlex 70 AC Drive 60 A at 30 kW 20A

GC646MBSS99 Proficy GlobalCare Complete for ME Standard Development Suite - Site License

HE690PGM100 Programmable Memory for HPL

IC600PM502RR Standard I/O Rack Power Supply, 115-230Vac

IC647HSTESEO1250KM eSignature Option for Historian - Enterprise Server 1,250,000 Points (M4 Key)

IC655CHS508RR Base Unit, 8 Slots

IC694MDL240 Input module 120 VAC, 16 points.

IC756SDV010E-925 "DV-Draw Development on Solaris Op Sys, English v9.20"

MicroLogix 1500/1769 System 1769-IQ6XOW4 COMBO 6PT 24 VDC SNK/SRC IN, 4PT VAC/VDC RELAY OUT

PLC-5/1771 System 1785-TAS THIN-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Distributed I/O 1794-TB3K CONFORMALLY COATED, TERMINAL BASE 3-WIRE

Communications 9399-WGSUG RSSERVER FOR GE FANUC SERIES 90 USER'S GUIDE

Support 9311-PLC2R SUPT REINSTATEMENT CONTRACT FOR 9311PLC2

Support 9358-BTDS60S SUPT RENEWAL CONTRACT FOR 9358BTDS60ENE

Support F1771-OFE1SERA FIRMWARE UPGRADE FOR 1771-OFE1 I/O MODULE

RSI Software Products 9324-RLD200ESE RSLOGIX 5000 MINI, ESP

RSI Software Products 9301-RSVWSENE RSVIEW32 WEBSERVER

RSI Software Products 9358-PLTM2300ENE RSBIZ PLNTMET SEV 25 CELL

Motion Control 8720SM-022S3GAS3 22 KW/48 AMP, 750 VDC, AC MOTOR WITH SNS60 ENC.

840-RC-48 48" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200NDR001 10 point (6) DC In, (4) Relay Out, DC Power Supply

IC697VAL328 Analog Output, isolated, 8 channel, 12 bit, Voltage - polar 0-10VDC, 0-5VDC. Removable terminal block, no cable required

MTR-1337-0-D-E-0RR Stepping Motor Nema34 Dble Shft

ZA06B-0063-B203#0100 B4/4000is Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD156A3AYNAEC0 PowerFlex 700 AC Drive 20B

20G11NE022AA0NNNNN PowerFlex 755 AC Packaged Drive

23C-D038A103NNBANN-LR Fan/Pump Packaged Drive 23C

140CFU00600 Quantum CABLEFAST 保險(xiǎn), 1/16 AMP

294E-FD2P5Z-G1-SB Variable Frequency Drive

HL-5100 觸點(diǎn):1開(kāi)/1閉,5A 250VAC機(jī)械壽命:1000萬(wàn)次?撞壓式?頂部柱塞型

1492-SPM3B630-N MCB Supplementary Protector 63 A

軟啟動(dòng)器 3RW40371BB05

中央處理單元 6ES7 214-1AG40-0XB0 CPU 1214C AC/DC/RLY

150-F86L SMC Accessory

1734-IV8 POINT I/O 8 Point Digital Input Module

1783-HMS4EG8CGN Stratix 5400 12 Port Managed Switch

193-ERID E1 Plus Remote Indication Display

20-750-EMCSSM1-F8 PF755,FR8-10,SAFE SPEED MONITOR EMC CORE

2090-CPWM7DF-14AA07 MP-Series 7m SpeedTec Standard Cable

2098-DSD-150 Ultra 3000 Servo Drive

GA646PCM005 GlobalCare Assist for Change Management 5 user pack

GFK-2314 PACSystems RX3i System Manual

IC220TBK203 TERMINAL STRIP SET, SPRING STYLE, ANALOG OUT/HSC

IC647GEFM GEF:GE Fanuc

IC647SHR001 Scheduler Hour rate

IC693MDL648 48VDC Input, Neg/Pos Logic, 1 msec filter, Neg/Pos Logic (16 points)

IC756HDV000CT-99 DV Development - HP/UX Op Sys, Traditional Chinese, Version 9.9

MSI-ROLL Roll Map Base Application

PLC-5/1771 System 1771-IAD INPUT MODULE, 120V AC, 16 INPUT

Distributed I/O 1790D-N4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE,D-SHELL CONN

Communications 1771-KE DATA HWY RS-232C INTERFACE MODULE

Operator Interface 2727-MRJB1 MOBILEVIEW JUNCTION BOX

Support 9305-RSVADFCZHS SUPT RENEWAL CONTRACT FOR 9305RSVADFCZH

Support 9515-RSCHM010R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM010ENE

EtherNet/IP Products 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE3400U2 RSVIEW RUNTIME 300 TO 32K UPGRADE:IN-SUPPORT

RSI Software Products 9515-RSEOL016ENE RSMACC CONDITION MONITOR, 16XM & 2 ENWATCH

Motion Control 1326AB-B515E-S2K5L MOTOR,SERVO,460V,10.4NM,3000RPM,SINGL,BRK,IP67

4161-3-24-.8 BCD To 7 SEG Display . 3 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-A02-50X CABLE ADAPTER HAND HELD 50'

IC693CBL302 Cable, I/O Expansion, 15 Meters

QPM2D100L2P QUICKPANEL MINI MONO LCD

TGT-S000-1-0RR Target System Module

20BC875N0ANNNNC0 PowerFlex 700 AC Drive 875 A 500 kW 20B

20F1ANF030AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D6P0H204 PowerFlex 40- 2.2 kW (3 HP) AC Drive

140ARI03010C Quantum RTD輸入,8通道,類(lèi)型NI或PT,100,200,500,100

284E-FVD6P0Z-25-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E2E-X10ME1 10mm,非屏蔽電感式,三線,常開(kāi)200mA NPN 電源:10-30VDC圓M18

1492-SPM1C070 MCB Supplementary Protector 7 A

通用型變頻器 6SE6 420-2UD24-0BA1 "4.0 KW，149 x 202 x 172"

電機(jī)啟動(dòng)器 3VU13401MG00

150-C108NBD SMC-3 108A Smart Motor Controller

1608P-025A380V4E 25 A Pro DySC Sag Corrector

1769-PB4 CompactLogix DC 4A/2A Power Supply

190S-GND3-FC45S 32-45 A Compact Comb Starter W/Ckt-Bkr

194R-PLA1 194 R Disconnect Sw Padlock Accessory

2090-CPBM7DF-16AF30 MP-Series 30m Cable

2090-XXTPMP-14S20 MP-Series 20 m Length Power Cable

CP2I-0WEB-0070-AZ Shielded motor power cable for B2HVis/B4HVis/A2HVis/A4HVis motors. 7 meters

GF-5420 Connecting FlashCable to Marposs E4N.

IC200UEC108 VersaMax Micro Expansion 8 point combination (4) 24VDC In, (4) 24VDC Outsink outputs, 24VDC Power Supply (includes IC200CBL501).

IC647ABDM ABD:Allen Bradley DF1 Half Duplex

IC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC693BEM331RR Genius Bus Controller

IC752SKT007RR Siebel Debion

IMC-200P-X-DRR IMC-D Series Ampless Servo Motor Controller, Enhanced, DeviceNet

SLC/1746 System 1747-RL501 5/05 UPGRADE KIT LABELS

Industrial Computers 6189-KBDEPS1 DESKTOP KEYBOARD AND MOUSE STAINLESS STEEL PS2

Application-specific products 1404-M605A-RIO MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K10C9 PV1000 COLOR KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3200ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200ZH

Support 9380-RSBVB5000S SUPT RENEWAL CONTRACT FOR 9380RSBVB5000

DeviceNet Products 1792D-8BVT0D 8 SINK/SOURCE INPUTS, 4 CONNECTORS

RSI Software Products 9301-2SE3300 RSVIEW32 RUNTIME 1500

RSI Software Products 9358-BTDS60U3R UPGRADE: OUT-SUPT: RSBW TNG & SIMULATION 30 TO 60

Motion Control MPL-B4530K-RJ22AA MOTOR,SERVO,8.36 NM,4000RPM,RSLVR,460V,9.5KG

Motion Control 2090-SR040-09 40 OHM, 900W

GQPH2D100L2P QUICKPANEL 6" LCD HAND HELD GE LABEL

IC646MPSS50 Logic Developer - PLC Standard 50 Seat Site License

MTR-1350-N-A-E-S Stepping Motor Nema34, Parallel Wdg, Splashproof

QPLCBDE0000 12.1 inch Color TFT/ Blank Label/ Ethernet/ CF Card/ 24VDC/ UL/ cUL/ CE/ U L1604

20BC043A0AYNANC1 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11NC8P7AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF012-BS PowerFlex EMC Filter

2711P-RL10C PanelView Plus Accessory

280S-PWRM35A-M12 ArmorStart Three-Phase Power Media

C200H-CN222 編程器連接電纜,2m

1492-PDL3163 335 A Power Distribution Block

模擬量輸入/輸出模塊 6ES7431-7QH00-0AB0 AI/16 16BIT，光隔離，U/I/熱電/PT100

變送器 3RS10101CK10

1497-B-BAJK-0-N Control Circuit Transber

1585J-M8UBJM-40 RJ45 Ethernet Media

1761-L32AAA MicroLogix 1000 32 Point Controller

188-K3C030 Miniature Circuit Breaker 3 A

194L-E25-1756 25 A 194L Load Switch

2090-CPBM6DF-16AA20 TL-Series 20m Power and Brake Cable