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為了進(jìn)一步提升數(shù)控機(jī)床的加工精度和一致性，華中數(shù)控計(jì)劃與機(jī)床企業(yè)充分合作，實(shí)施“機(jī)床品質(zhì)提升工程”計(jì)劃，將華中8型智能數(shù)控系統(tǒng)熱誤差補(bǔ)償技術(shù)應(yīng)用于數(shù)控機(jī)床，致力于提高機(jī)床加工效率、加工精度和加工一致性，提升機(jī)床品質(zhì)和市場(chǎng)競(jìng)爭(zhēng)力。
隨著科學(xué)技術(shù)、機(jī)械制造加工業(yè)的迅速發(fā)展，對(duì)數(shù)控機(jī)床的加工精度提出越來(lái)越高的要求。提高數(shù)控機(jī)床加工精度有兩種基本方法：誤差防止法和誤差補(bǔ)償法。誤差防止法是指通過(guò)提高機(jī)床制造和裝配精度及設(shè)計(jì)精度、機(jī)床零部件的制造精度和安裝精度、優(yōu)化機(jī)床結(jié)構(gòu)、輔助部件等方法來(lái)實(shí)現(xiàn)。此方法的特點(diǎn)是成本增加大，實(shí)施起來(lái)有局限性。誤差補(bǔ)償法是指使用軟件技術(shù)，通過(guò)分析、統(tǒng)計(jì)、歸納及掌握原始誤差的特點(diǎn)和規(guī)律，建立誤差數(shù)學(xué)模型，進(jìn)行人為誤差補(bǔ)償，從而減少加工誤差。此方法的特點(diǎn)是：經(jīng)濟(jì)有效，實(shí)現(xiàn)相對(duì)簡(jiǎn)單。
已故的國(guó)際著名機(jī)械制造專家、美國(guó)密西根大學(xué)教授吳賢銘曾說(shuō)過(guò)：“誤差補(bǔ)償技術(shù)的巧妙之處在于加工出的零件精度可比加工母機(jī)的精度還高?！庇纱丝梢?jiàn)，誤差補(bǔ)償技術(shù)的巨大作用。
目前，誤差補(bǔ)償技術(shù)以其強(qiáng)大的技術(shù)生命力迅速被各國(guó)學(xué)者、專家所認(rèn)識(shí)，并使之得以迅速發(fā)展和推廣，已成為現(xiàn)代精密工程的重要技術(shù)支柱之一。
熱誤差補(bǔ)償技術(shù)有哪幾種？
熱誤差補(bǔ)償技術(shù)主要分為熱誤差斜率補(bǔ)償和熱誤差偏置補(bǔ)償兩種方式：
熱誤差偏置補(bǔ)償又叫與位置無(wú)關(guān)的熱誤差補(bǔ)償，是在熱變形部件上安裝溫度傳感器，檢測(cè)傳感器的實(shí)時(shí)溫度，通過(guò)查詢補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，將目標(biāo)軸的機(jī)床坐標(biāo)系進(jìn)行偏移。用以消除該部件因熱變形導(dǎo)致的軸向熱位移，一般用于非移動(dòng)部件，如主軸、動(dòng)力頭等發(fā)熱量較大且易產(chǎn)生結(jié)構(gòu)變形的部件上。
熱誤差斜率補(bǔ)償又叫與位置相關(guān)的熱誤差補(bǔ)償，在傳動(dòng)部件（絲杠、齒輪齒條）上安裝溫度傳感器，測(cè)量出傳動(dòng)部件極限溫度區(qū)間內(nèi)所有溫度點(diǎn)對(duì)應(yīng)的目標(biāo)點(diǎn)熱變形量，通過(guò)統(tǒng)計(jì)和計(jì)算合理安排溫度補(bǔ)償間隔，將計(jì)算出的熱誤差補(bǔ)償數(shù)據(jù)填入補(bǔ)償表中。系統(tǒng)通過(guò)檢測(cè)溫度傳感器的實(shí)時(shí)溫度，查詢補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，根據(jù)目標(biāo)軸的實(shí)際位置相對(duì)于熱膨脹零點(diǎn)的距離折算出補(bǔ)償量輸出到目標(biāo)軸上。用以消除傳動(dòng)部件當(dāng)前所在位置相對(duì)于熱膨脹零點(diǎn)的熱伸長(zhǎng)量。
數(shù)控機(jī)床的主要誤差來(lái)源有哪些？
數(shù)控機(jī)床產(chǎn)生誤差的來(lái)源主要有：幾何誤差/運(yùn)動(dòng)誤差、熱誤差、控制誤差、力誤差等，通過(guò)研究發(fā)現(xiàn)，所有的誤差來(lái)源中熱誤差占比最高，達(dá)到近40%。
 

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BC647TPR915 CIMPLICITY HMI ProServer 1500 I/O Runtime System with Proficy GlobalCare

GC647PSC000 "Global Care###### CIMPLICITY#Proficy####, 5000###I/O"

IC200MDL750CA Conbal Coated Output 12/24VDC POS LOGIC 0.5A per point (2 groups of 16) 32 points

IC646PME001 Proficy Change Management for ME 1 User

IC647MTLC MTL:Mettler Weighing Terminals

IC684TROLI603 CIMPLICITY HMI Plant Edition Online Course -Module 3

IC697VAL304 Discontinued future replacement with Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI228RP2RR 28A, 230V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L553 SLC 5/05 CONTROLLER

Industrial Computers 6181P-12TP2KHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

Application-specific products 9358-PBBK10ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 10 UNITS

Operator Interface 2711-K5A10L3 PV550 MONOCHROME KEY, DNET & RS232 PRINT

Support 9306-4EXP02R SUPT REINSTATEMENT CONTRACT FOR 93064EXP02ENE

Support 9393-RSTCLXS SUPT RENEWAL CONTRACT FOR 9393RSTCLX, 9393RSTPCLX

DeviceNet Products 1734-PDN DEVICENET INTERFACE MODULE

RSI Software Products 9301-2SE3200KOU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (KO)

RSI Software Products 9307-EM10K3PXENE RSENERYMETRIX 3RD PARTY OPC (65 - 10K METERS)

Motion Control Y-1003-2-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,230V,1.04KG

Motion Control 2090-UXNPAMP-10S15 CABLE,NOGRF50X,MOTOR POWER,MP,10 GAUGE,15M

CBL-12-MPS-10 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 10 Ft.

IC300OCS082 OCS with 2x20 LCD Display and with 16-key tactpad. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP) and 4 In/2 Out Analog, Voltage. With CAN Network.

IC697ACC806 I/O Cable (32 conductor) for IC697Vxxxxx modules. Ten feet long

IC800SSD228RS1 28A, 230V, S2K Servo Drive for MTR Series Motors

PR-PAT-FS01 Proficy PAT - Driver For Foss Near Infrared Systems Near-Ir Spectrometers

20BB-DB1-2 PowerFlex 700 Resistor Kit

20DD820A0ENNBNANE PowerFlex 700S AC Drive 820 A 700 Hp 20D

20YF1K0A0ANNANA0 PowerFlex 700 AFE Active Front End