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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點而得到了廣泛的應(yīng)用，成為自動化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實現(xiàn)了生產(chǎn)的自動控制。

　　2 PLC選型設(shè)計

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點,其中40個開關(guān)量輸入點，24個輸出點，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲, PLC根據(jù)各輸入點所接按鈕，接近開關(guān)，接觸器等電器信號的狀態(tài)以及編制的軟件程序自動控制各電機(jī)，電磁閥，指示燈等，完成整個生產(chǎn)的工藝動作程序，鋼領(lǐng)板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號:主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號，全部為直流輸入，共有40點。

　　3.2 輸出信號

　　控制的負(fù)載主要分成三類:一是7臺交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號燈;四是計數(shù)器，共有24點，全部為繼電器接點輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動牽伸羅拉和上下牽絲盤低速運轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時器T03延時到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時器T04得電，使上升閥失電，實現(xiàn)底部打結(jié)，T04延時到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運動，同時接通繼電器KA4，靠模升電機(jī)M3運轉(zhuǎn)，帶動靠模緩慢上升，計數(shù)器開計長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時發(fā)光，74對應(yīng)的LED發(fā)光，有計長信號時發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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Communications 1784-CP12 CABLE ASSY, 10 FT/3.2 M

Operator Interface 2727-MRT15 15M MOBILEVIEW CONNECTION CABLE

Support 9305-RSVADFVCENR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFVCEN

Support 9515-RSCHM025S SUPT RENEWAL CONTRACT FOR 9515RSCHM025ENE

EtherNet/IP Products 2706-P94C INVIEW MESSAGE DISPLAY

RSI Software Products 9301-2SE3400U3R RSVIEW RUNTIME 150 TO 32K UPGRADE:OUT-OF-SUPPORT

RSI Software Products 9515-RSEOL056ENE RSMACC CONDITION MONITOR, 56XM & 8 ENWATCH

Motion Control 1326AB-B515G-M2L MOTOR,SERVO,460V,10.4NM,5000RPM,MULTI,IP67

4161-3-24-N12 BCD To 7 SEG Display . 3 Digit, 24VDC. NEMA 12

HMI-CAB-C113 CABLE TOYOPUC PC1

IC693CBL308 Cable, Single Connector, 1 Meter (Use with MDL652-653, MDL750-751)

QPM3D200B2P/B 6" Blue Monochrome Mini, Blank Label, 24Vdc

TGT-S00N-1-1 Target series system module with Devicenet

20BC8P7A0AYNANC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF034JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E012N104 PowerFlex 40- 7.5 kW (10 HP) AC Drive

140AVI03000C Quantum 模擬量輸入, 8通道, 雙極性, 多量程, CC

284E-FVD6P0Z-25-RR-3-DB1-SB EtherNet Variable Frequency Drive

E2E-X2D1-N NEW 2mm,電感式，兩線，常開 100 mA 電源：12-24VDC圓M8

1492-SPM1C100 MCB Supplementary Protector 10 A

通用型變頻器 6SE6 430-2UD27-5CA0 7.5 KW，185 x 245 x 195

電機(jī)啟動器 3VU13401ML00

150-C135NBR SMC-3 135A.. Smart Motor Controller

1608P-050A400V4S 50 A Pro DySC Sag Corrector

1769-RTB40AIO CMPLX L24 and L27 Replacement Part

191S-AND3-CB25C 1.6-2.5 A Compact Rev Starter W/Ckt-Bkr

194R-R12 194R Extended Length Operating Shaft

2090-CPBM7DF-16AF75 MP-Series 75 m Length Cable

2090-XXTPMP-16S04 MP-Series 4 m Length Power Cable

CP3B-0WEB-0070-AZ Shielded motor power cable for B8is motor (straight connector). 7 meters

GF-6050R Connecting FlashCable to Federal Pocket Surf.

IC200UEM001 Micro Plus 20/40/64 Ethernet module. The Ethernet module is compatible with SRTP and supports up to 4 connections. Module can also be configured for Modbus TCP (server).

IC647ABRC ABR:Allen Bradley RSLinx 7X

IC647PBB4P0 PPS Boiler Bookshelf - 4 pack

IC693CBK004 Cable Kit for High Density I/O Modules (includes CBL333 and CBL334)

IC754ACC06BEZ02 SS-Bezel for 6 Inch STN QP-View & Ctrl

IMC-313E-X-D 3 amp IMC enhanced servo motor controller

SLC/1746 System 1747-DTAM-E DATA TABLE ACCESS MODULE W/ ENGLISH USER'S MANUAL

Open Automation Systems 1784-PM02AETP03 1784-PM02AE TERMPANEL WITH 3 METER CABLE

Application-specific products 1404-M605B-CNT-02 1404-M6 CONTROLNET PM3000 CLASS 0.2 24V P.S.

Operator Interface 2711-K10G10L1 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

Support 9301-2SE3300ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300ES

Support 9380-RSBVBS SUPT RENEWAL CONTRACT FOR 9380RSBVB

DeviceNet Products 1792D-CB12JP MAXUM MEIDA BASE W/12MM CONNECTORS

RSI Software Products 9301-2SE3300ESE RSVIEW32 RUNTIME 1500 (SPANISH)

RSI Software Products 9358-EP10ENE RSBIZWARE EPROCEDURE 10 UNITS

Motion Control MPL-B4530K-SJ22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V,8.2KG

Motion Control 2090-XB33-32 RESISTIVE BRAKE MODULE, 33A, 32 OHM

GQPI211V0C2P QUICKPANEL COLOR 10.5" TFT VIDEO GE LABEL

IC646MRA075 View 75 Tag Runtime System