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我國工業(yè)機器人與金屬成形機床集成應用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領域?qū)儆谛屡d行業(yè)，相關應用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應包括調(diào)整設備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯(lián)絡機制，并在機制中建立必要的技術標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關人才的專業(yè)知識與技能水平。
 

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BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

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Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

Support 9357-ANETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMDAD3E

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ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-20 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 20 Ft.

IC600WD500 I/O Cable, 500 feet (150m)

IC800SKCPZ050 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 5 Meters

OC647IFGLBLCLN001M iFIX WebSpace: Additional 1User

20AD1P1A3AYNAEG0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANAEE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD129RA0NNN PowerFlex 129 A DC Drive

2711-ND3FRM PanelView ND3FR MED Accessory

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1492-MCAA110 10 A UL489 Miniature Circuit Breaker

1494U-FC100R 1494U 100A Class R 600V Fuse Clip

軟啟動器 3RW44542BC35

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1585D-M4UBDM-0M3 Micro D-Code, QD Style Ethernet Media

1756-IF8IK ControlLogix 8 Point Analog Input Isolat

1797-CE1S FlexEx Extension Cable

194E-E25-3753 25 A 194E Load switch