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TB15601,

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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計進行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點。
此外，數(shù)控加工技術(shù)不僅可以對常見的模具材料進行加工，還可以加工質(zhì)地較堅硬的材料。
2.3 推進模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會生活的各個方面，模具制造業(yè)也不例外，它極大的促進了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時更新系統(tǒng)，以保證最大程度地滿足對復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時間的限制，進行遠(yuǎn)程控制，實現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進行分類，目前，較為常用的數(shù)控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進數(shù)控技術(shù)

隨著計算機技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時間及加工程序的應(yīng)用。因此，對于整個數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時間，以實現(xiàn)同一時間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進行選材及設(shè)置工藝參數(shù)。
 

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IC646CNC000 CIMPLICITY Client for Microsoft Windows with NetDDE

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1794-TB3TK Flex Terminal Base

194E-E16-1753-4A 16 A 194E Load switch

2090-CFBM4DF-CDAF02 MP-Series 2m Feedback Cable

2090-KFBE7-CAAA MP-Series Feedback Connector Kit

AT-8624FC-10_2 Proficy Process Systems Switch with Two Multi-mode Fiber Modules from Allied-Telesis

GC646TDV915 Proficy GlobalCare Complete for 1500 Point I/O Development / Runtime System.

HMI-AGO-203 ANTI-GLARE OVERLAY 5 inch/ 5 per pack

IC640WMI310RR Series 90 XT/AT Serial Interface Card

IC647HSTSSEO750KM eSignature Option for Historian - Standard Server 750,000 Points (M4 Key)

IC660BSM120RR Bus Switching Module, 24/48 Vdc

IC695ETM001 Ethernet module 10/100 Mbits 2 RJ45 connections one IP address occupies one slot on system base

IC756WRE024E-275 "Runtime License for Windows 1-24 Users, Per User, English v2.7.5"

FlexLogix System 1794-L34 FLEX LOGIX PROCESSOR, 512KBYTES USER MEMORY

PLC-5/1771 System D1771-6.5.7 ANALOG INPUT MODULE(8-BIT)(1771-IE)USER'S MANUAL

Process Control 1757-PLXNU OPEN DATA ACCESS - 1 USER

Operator Interface 2711P-RDT7C PV PLUS 700, TOUCH SCREEN DISPLAY MODULE

Support 6626-NMU2R 6626-NMU2 SOFTWARE SUPPORT REINSTATEMENT

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RSI Software Products 9301-2SE220FRU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (FR)