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我國工業(yè)機器人與金屬成形機床集成應用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結構等諸方面均較為相似，如伺服電機驅動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領域屬于新興行業(yè)，相關應用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調工作的雙方進行聯(lián)動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調整，形成二者度集中的協(xié)調有機統(tǒng)一體。此設計與調整不單是改變機床機械的結構，還應包括調整設備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規(guī)范與流程，有效滿足二者對機械結構設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯(lián)絡機制，并在機制中建立必要的技術標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關人才的專業(yè)知識與技能水平。
 

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840-RC-36 36" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200NDD101 10 point (6) DC in, (4) DC Out, DC Power Supply

IC697VAL324 Analog Output, Isolated, 4 channel, 12 bit, Voltage - polar 0 -10VDC, 0-5VDC. Removable terminal block, no cable required

MTR-1337-0-A-E-0RR Stepping Motor Nema34 Dbl Shft

ZA06B-0063-B203 B4/4000is servo motor with 128k serial encoder

20BD156A3ANNAND0 PowerFlex 700 AC Drive 20B

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140CFK00400 Quantum CABLEFAST, 模擬量輸出塊, 無保險

294E-FD2P5Z-G1-3-SB Variable Frequency Drive

HL-5300 觸點:1開/1閉,5A 250VAC機械壽命:1000萬次?撞壓式?卷簧型

1492-SPM3B630 MCB Supplementary Protector 63 A

軟啟動器 3RW40371BB15

中央處理單元 6ES7 214-1HG40-0XB0 CPU 1214C AC/DC/RLY

150-F85NCD SMC Flex Smart Motor Controller

1734-IV4 POINT I/O 4 Point Digital Input Module

1783-HMS4C4CGN Stratix 5400 8 Port Managed Switch

193-ERA E1 Plus External Reset Adaptor

20-750-EMCCM1-F9 PowerFlex 750 Kit,AC,Com Mode Core,Fr9

2090-CPWM7DF-14AA05 MP-Series 5m SpeedTec Standard Cable

2098-DSD-075X-DN Ultra 3000 Servo Drive

GA646PCM003 Globalcare Assist for Change Management 3 User

GFK-2259B PACSystems C Toolkit User's Manl

IC220TBK202 TERMINAL STRIP SET, SPRING STYLE, ENCODER

IC647GEFC GEF:GE Fanuc

IC647SH1M SH1:Siemens H1

IC693MDL646RR 24 Vdc Input, Neg/Pos Logic, 1 msec Filter (16 points)

IC756HDV000CS-99 DV Development - HP/UX Op Sys, Simplified Chinese, Version 9.9

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