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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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188-K3D080-N Miniature Circuit Breaker 8 A

194L-HCDC-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-14S03 Kinetix Drives 3m Standard Cable

BC647TPR075 CIMPLICITY HMI ProServer 75 I/O Runtime System with Proficy GlobalCare

GC647PRTOSI GlobalCare Complete - Proficy Portal OSI PI Connector Ver 3.0

IC200MDL743LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PHA935 PA-70H with 935 CPU - AC

IC647MSAM MSA:Mine Safety DAN

IC684TR000321 CIMPLICITY PMCS (Level 1) (4 Days)

IC697VAL216 Remplacement is Embedded VME-3122A-420000.Contact GE IP Embedded for details.

IC800SSI228P2RR 28A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L542P PRO-SET 200 - 5/04 - 32K

Industrial Computers 6181P-12NPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711-K5A1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9303-4DTS01ENS SUPT RENEWAL CONTRACT FOR 93034DTS01ENE

Support 9393-RSCOMP500S SUPT RENEWAL CONTRACT FOR 9393COMP500

ControlNet Products 2711-K6C15L1 PV600 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9358-BEPB10U1 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 3 TO 10

Motion Control MPL-A4540C-MK22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S60 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,60M

CBL-T7-MB-30 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 30 Ft.

IC641PCC030 Demonstration CD-ROM, 10-pack

IC800SSD107S1 7.2 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-BRS01 Proficy PAT - Driver For Brimrose Near-Ir Spectrometers

20B-VECTB-D0 PowerFlex 700 Vector Control Cassette

20DD5P0A3EYNAEBSE PowerFlex 700S AC Drive 5 A at 3 Hp 20D

20YD460N0ANNANA0 PowerFlex 700 AFE Active Front End

2711P-B7C4A9 PanelView Plus Terminal

280-PWRM35C-M20 ArmorConnect 3-PH Power Media trnk cable

CPM1-CIF11 外設(shè)口 RS422 適配器

1492-MR8X12V1-50 Connection Products

1495-N35 Electrical Interlock

行程開關(guān) 3SE53120SD12

運(yùn)行版軟件 6AV2105-0PA04-0AA0 SIMATIC WinCC Runtime 專業(yè)版 102400 PowerTags V14

1585J-M4TBJM-50 RJ45 Ethernet Media

1756-OF8H ControlLogix 8 Pt A/O I or V HART Module

188-K1C040-N Miniature Circuit Breaker 4 A

194E-HE13G-175 Load Switches Breter

2090-CFBM7DF-CEAA05 MP-Series 5m Servo Feedback Cable

2090-UXLF-106 Ultra Series 6A AC Line Filter

BC646PCN120 OP Operator Console Runtime S/W 300 I/O w/GC

GC647DMS025 GC DataMart 25 PA Connections

IC200ALG264CA Conbal Coated Analog b 15 bit current 15 channel

IC646IFCLNTCRO025M iFIX iClient Read Only 25 PK Keyless (M4 Part)

IC647IFPRDV00075M iFIX Profsnl SCADA 75 I/O Development (M4 Part)

IC660MPH509 Hand-Held Monitor Standalone Connector Kit (Qty 3)

IC697BEM761 Series 90-70 I/O Interface (Used with Series Six Plus PLC)

IC800BIHV020 BSVM1-20HVi Beta HVi 20 amp amplifier kit

ControlLogix/1756 System 1756-L55M24 LOGIX5555 PROCESSOR WITH 3.5MBYTE NV MEMORY

Industrial Computers 6182H-7BRH15D VVCE 700, KEY/TOUCH, STD MEM, CNET, DC

Process Control 9323-LOOP01ENE RSLOOP OPTIMIZER

Operator Interface 2711P-K15C15D1 PV PLUS 1500, KEYPAD, CNET, DC PS, STD MEM

Support 9240-WIN16SDKS SUPT RENEWAL CONTRACT FOR 9240WIN16SDK

Support 6723-PFPR SUPPORT REINSTATEMENT CONTRACT FOR 6723-PFP

Support F5150-RS2 FIRMWARE UPGRADE FOR 5150-RS2 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2350ZHU3 RSVIEW32 WORKS 1500-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9351-OSFRT INTERCHANGE FOR DIGITAL UNIX RUNTIME

RSI Software Products 9399-WINIGDE INSTAL'ION GUIDE FOR WINDOWS-BASED PRODUCTS(GERMAN

Motion Control 8720MC-RPS027BM-HV1 MASTER RPS WITH VARISTOR AND HARMONIC FILTER

BC646MRE159 Logic PC & View Runtime (HRT) 1,500 I/O

IC300THM000 2 channel Thermocouple Inputs (J, K, T, E), 18 bit

IC754VKL06CTD Starter Kit, 6 TFT View Loaded, 24VDC" (IC754VSL06CTD, IC646VSCEMK, HMI-CAB-ETH and 510-1000-041)

MTR-3T57-H-R-B-M-0 MTR series metric servo motor with resolver and brake

20AD011A0AYNANC0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC037A0NYNANANE PowerFlex 700S AC Drive 20D

20G1ANC260JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-A011N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-M24M-M1 ArmorConnect M24 Male Receptacle

FR-F740-22K 32.8KVA 43A 22KW 3相AC380V/50Hz/60Hz

1492-LG4T IEC Term Blck 6.1x84.5x35.7mm Spr Clp