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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類(lèi)。其中，后者的產(chǎn)品門(mén)類(lèi)較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶(hù)均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專(zhuān)業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車(chē)制造企業(yè)發(fā)展進(jìn)程。

其一，汽車(chē)機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車(chē)制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車(chē)制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車(chē)機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車(chē)加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿(mǎn)足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車(chē)制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專(zhuān)業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專(zhuān)業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車(chē)金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專(zhuān)業(yè)知識(shí)與技能水平。
 

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IC647IFPRSR00075M iFIX Profsnl SCADA 75 I/O Server (M4 Part)

IC660TBD120 Terminal Assembly for IC660BBD120

IC697CMM741 Series 90-70 MMS or TCP/IP Ethernet Lan Interface

IC800MCUB12210XE 100 oz-in stepping Motorcube with pulse/direction interface and encoder feedback

ControlLogix/1756 System 1756-IH16ISOE 125 VDC ISOL SEQUENCE OF EVENT INPUT 16PT (36 PIN)

Industrial Computers 6182H-10BEH15D VVCE 1000, KEY/TOUCH, EXT MEM, CNET, DC

Process Control 9358-PBNTK30ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 30 UNITS

Operator Interface 2711P-RAT12E PVP/VVCE1250 TOUCH TO PV1200E/1400E TOUCH ADAPTER

Support 9352-WRA100S SUPT RENEWAL CONTRACT FOR 9352WRA100

Support 9351-DKTSRTR SUPT REINSTATEMENT CONTRACT FOR 9351DKTSRT

ControlNet Products 1786-XT CONTROLNET 75 OHM TERMINATOR PLUG

RSI Software Products 9301-2SE235PTU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (PT)

RSI Software Products 9355-WABEU2R UPGRADE: OUT-SUPT: WIN LINX TO RSLINX PROFESSIONAL

Motion Control MPL-A310P-MJ22AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,230V,3.0KG

Motion Control 2090-DANFCT-S15 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 15M

BC647MPP050 Logic Developer PLC Professional - 50 user pack with Proficy GlobalCare Complete and 50 hardware keys

IC5002TBW2000 Discontinued - Order a BC5002TBW0000 & Appropriate CIM PE License

IC800CUBDB15ADP MotorCube or PowerCube DB15 to Screw Terminal Connector Adaptor

OC647IFAAMM iFIX Optn: Auto Alarm Manager (M4 Part)

20AD014F3AYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC170A0ENNANANE PowerFlex 700S AC Drive 20D

20G1ANE099AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D043N114 PowerFlex 527 22kW (30Hp) AC Drive

280-PWRM22A-M1 ArmorConnect 1 Meter M22 Patchcord

FX1S-10MT 主機(jī)6入/4出 晶體管輸出

1492-M5X12V1-10 Connection Products

1494H-CN3H2 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44452BC35

ET 200SP 3RK7137-6SA00-0BC1 CM AS-i 主站模塊，標(biāo)準(zhǔn)型，基座單元類(lèi)型C0

1585D-M4TBDM-25 Micro D-Code, QD Style Ethernet Media

1756-DNB ControlLogix DeviceNet Comms Module

1794-OB16PXT Flex XT 16 Point Digital Output Module

194E-CA40E-P11-PE 194E Load switch

2085-IQ32T Micro800 32 Point Digital Input Module

2090-DANFCT-S01 TL-Series 1m Feedback Cable

20AC5P0F0AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646PCM003 GlobalCare Complete for Proficy Change Managemenent 3 User system

HE693THM809 8 ch. J, K, N, T, E, R, S, 0.5 degC resolution, degC/degF engr. units

IC630MDL324RR I/O Simulator Module

IC647HSTSS5000KM Historian Standard Server 5,000,000 Points (M4 Key)

IC660EBA025RR Current Source Analog Output, 24/48Vdc Power, Elec Asm only

IC697ACC801 I/O Cable (96 conductor) for IC697Vxxxxx modules. Five feet long

IC800SKCFLY010 Flying lead I/O cable for S2K auxiliary I/O connector. 1 meter

SLC/1746 System 8100-HS110 ODS SOFTWARE FOR IMC110

PLC-5/1771 System 1771-DCM DIRECT COMMUNICATION MODULE

Distributed I/O 1794-IE8K CONFORMAL COATED, ANALOG INPUT MODULE, 8 POINT

Communications 1786-BNCJ CONTROLNET BNC COAXIAL CONNECTOR

Operator Interface 2711-K10C20 PV1000 COLOR KEY, ENET & RS232 PRINT

Support 6401-DDMCS 6401-DDMC SOFTWARE SUPPORT RENEWAL

Support 9358-PBPC60R SUPT REINSTATEMENT CONTRACT FOR 9358PBPC60ENE

Support F1779-KP3R FIRMWARE UPGRADE FOR 1779-KP3R COMMUNICATION MODUL

RSI Software Products 9301-2SE2103KOE RSVIEW32 WORKS 150 WITH RSLINX (KOREAN)

RSI Software Products 9701-VWMR075FRU1 RSVIEW ME STATION RT 15 TO 75 DISP UPGRADE(FRENCH)

RSI Software Products 9399-2SE32GRIT RSVIEW32 GETTING RESULTS GUIDE (ITALIAN)

Motion Control 2098-DSD-HV030X HIGH VOLTAGE DRIVE, 7A/14A, ULTRA3000 W/INDEXING

ABI3D200C2P/ABD QUICKPANEL 10.5" TFT W/AB DH+ 24VDC

IC220ALG221 Analog Input module, 8 channels, voltage/current. 15bit resolution.

IC752DPA062 Mature, order QuickPanel instead. DataPanel 1062 with resistive touch. 10.4" VGA (640x480) active matrix TFT color display. Black bezel mounting from front of panel. Supports all WinCfg functionality.

MTR-3S32-G-R-B-E-ERR Servo Motor Explosion-proof 24V Branke

ZA06B-0276-B210 Alpha 50/3000HVis servo motor with fan and straight shaft with key

20BE022A0AYNAND0 PowerFlex 700 AC Drive 22 A at 20 Hp 20B

20G14ND302AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PMFC-FD PowerFlex 520 Fr D Power Mod Front Cover

2711P-RP9A PanelView Plus 6 700-1500 Logic Module

FRN15G11S-4CX 23 KVA 30 A 15 KW 3相AC380V/50Hz/60Hz

1492-J6-BL 6 square mm Feed-Through Terminal Block

1492-STPLE IEC Term Blck Yellow Blocking Element

軟啟動(dòng)器 3RW40732BB44

CPU 模塊 6ES7 512-1CK00-0AB0 CPU 1512C-1 PN，250 KB 程序，1 MB 數(shù)據(jù)；48 ns；集成 2x PN 接口；集成 32 DI/32 DO，5 AI/2 AO，6 HSC@100kHz

152H-C317XBD-56 SMC-3 Enclosed Motor Starter

1738-OE2VM12 ArmorPoint 2 Point Output Module

1785-L80B PLC-5 Processor

193-NREELZ E1 Plus Replacement Overload Relay

20-COMM-E PowerFlex EtherNet/IP

2090-CSBM1DE-18AF01 Kinetix Cable Single DSL 2090-Series

20AC011A0AYNANC0 PowerFlex 70 AC Drive 20A