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伴隨著社會(huì)的飛速發(fā)展，未來智能化將是制造自動(dòng)化的發(fā)展方向。伴隨著中國制造的深入，工業(yè)智能機(jī)器人產(chǎn)業(yè)市場將呈現(xiàn)爆發(fā)式增長，這當(dāng)中，工業(yè)機(jī)器人“火眼金睛”角色的機(jī)器視覺功不可沒。

　　讓制造智能化

　　機(jī)器視覺是采用機(jī)器代替人眼來進(jìn)行測量與判斷，它不僅局限于通過計(jì)算機(jī)攝取圖像，還包括對信息的處理和判斷，從而實(shí)現(xiàn)人眼視覺的延伸。

　　工業(yè)視覺作為機(jī)器視覺的分支，更多注重廣義圖像信號（激光，攝像頭）與自動(dòng)化控制（生產(chǎn)線）方面的應(yīng)用，具有自動(dòng)化和非接觸性的特點(diǎn)。

　　跟人眼相比，工業(yè)視覺在精確程度、客觀程度、可重復(fù)性、成本以及效率上都有明顯優(yōu)勢。

　　在智能制造體系中，機(jī)器視覺的應(yīng)用主要可以歸納為四個(gè)方向：

　　一、尺寸測量

　　隨著制造工藝的不斷提高，工業(yè)產(chǎn)品尤其是大型構(gòu)件的外形設(shè)計(jì)日趨復(fù)雜。同時(shí)，由于大型構(gòu)件的體積和重量限制，不便于經(jīng)常移動(dòng)，給傳統(tǒng)的測量方式帶來了巨大的困擾。

　　機(jī)器視覺測量技術(shù)是一種基于光學(xué)成像、數(shù)字圖像處理、計(jì)算機(jī)圖形學(xué)的無接觸的測量方式，擁有嚴(yán)密的理論基礎(chǔ)，測量范圍更廣，而且相對于傳統(tǒng)測量方式而言，擁有更高的測量精度和效率。

　　二、物體定位

　　傳統(tǒng)制造業(yè)中的焊接、搬運(yùn)、裝配等固定流程在工業(yè)機(jī)器人的操作過程中，零件的初始狀態(tài)與機(jī)器人的相對位置并不是固定的。這導(dǎo)致工件的實(shí)際擺放位置和理想加工位置存在差距，機(jī)器人難以按照原定的程序進(jìn)行加工。

　　隨著機(jī)器視覺技術(shù)以及更靈活的機(jī)器手臂的出現(xiàn)，這個(gè)問題得到了很好的解決，為智能制造的迅速發(fā)展提供了動(dòng)力。

　　三、零件檢測

　　零件檢測是機(jī)器視覺技術(shù)在工業(yè)生產(chǎn)中最重要的應(yīng)用之一，在制造生產(chǎn)的過程中，幾乎所有的產(chǎn)品都面臨著質(zhì)量檢測。

　　傳統(tǒng)的手工檢測存在著許多不足：首先，人工檢測的準(zhǔn)確性依賴于工人的狀態(tài)和熟練程度；其次，人工操作效率相對較低，不能很好的滿足大量生產(chǎn)檢測的要求；近年來人工成本也在逐步上升。

　　所以，機(jī)器視覺技術(shù)被廣泛用于產(chǎn)品檢測中，在制造環(huán)節(jié)中，某些步驟的缺失或者加工缺陷會(huì)導(dǎo)致零部件的丟失，以及孔洞、污漬、劃痕等常見的表面缺陷，這些工業(yè)生產(chǎn)中遇到的問題，都可以通過視覺檢測及算法來解決。

　　四、圖像識別

　　在工業(yè)領(lǐng)域中的主要應(yīng)用有條形碼讀取、二維碼掃描識別等，以往多用NFC標(biāo)簽等載體進(jìn)行信息讀取，需要與產(chǎn)品進(jìn)行近距離接觸。

　　隨著工業(yè)攝像機(jī)等硬件設(shè)備的更新?lián)Q代，二維碼等標(biāo)識可以被遠(yuǎn)距離讀取和識別，而且攜帶的信息更豐富，可以將所有產(chǎn)品信息寫入二維碼，而無需聯(lián)網(wǎng)查詢信息。

　　變焦相機(jī)截取條碼影像與其他可視化信息，以控管產(chǎn)品品質(zhì)。

 

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Industrial Computers 6182H-10KEH4B VVCE 1000, KEYPAD, EXT MEM, ENET, AC

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DeviceNet Products 1792D-CB18P MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE2200JPE RSVIEW32 WORKS 300 (JAPANESE)

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AD641ECL720 ECLiPS Programming Software for the Series 90-70 CPU's, Serial, with OnTOP

IC300ADC120 4 channel Analog Inputs, Current (0-20mA, 4-20mA), 12 bit

IC752DSX000 Datapanel 160 - 240x64 LCD display with LED backlight. Includes integrated keypad for data entry. No touch capability. Various sizes of text, bitmaps, bar graphs, messaging. Supports limited PC/104 capability.

MTR-3S35-G-R-0-E-S MTR series servo motor with resolver and shaft seal

ZA06B-6077-K157 Noise filter for Alpha servo PSM-45HVi power supply module (required for CE)

20BE099A0ANNANC0 PowerFlex 700 AC Drive 99 A 100 Hp 20B

20G14NF263JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF027-CL PowerFlex 520 26.6A 230V EMC Filter Kit

2711P-RW1 PanelView Plus 64MB CompactFlash Card

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193-T1AB20 1.4-2.0 A IEC Bibllic Overload Relay

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IC756MDV010E-98 DV Draw Dvlpnt on Alpha OpenVMS, English, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

PLC-5/1771 System 1771-NIVR HIGH RESOLUTION ISOLATED ANALOG MODULE

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Communications 9351-VSRT INTERCHANGE FOR OPEN VMS RUNTIME

Operator Interface D6190-6.5.30 CONTROLVIEW APPLICATION OPTIMIZER USERS MANUAL

Support 9358-B60S SUPT RENEWAL CONTRACT FOR 9358BNT60ENE

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RSI Software Products 9301-2SE3500U1R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 32K TO 100K

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IC694MDL730 OUTPUT MODULE 12/24 VDC 2AMPS 8 POINTS POSIVIVE LOGIC

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VSPCSE-ADMIN10 VisualSPC SE Administration Bundle includes Attributes, Analyst, Desig ner, Wizard, Importer and Reports. 10 license pack.

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20G11JF765JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D2P3H204 PowerFlex 40P- 0.75 kW (1 HP) AC Drive

140NOM25200 Quantum MB+ 網(wǎng)絡(luò)適配器, 光纖頭/中繼器, 1通道

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電機(jī)啟動(dòng)器 3VU16403MK00

150-F201NCD SMC Flex Smart Motor Controller

1732D-OB8EM12 ArmorBlock 8 Point Output Block

1771-P10 1771 Power Supply

193-EEAB E1 Plus 0.1-0.5 A IEC Overload Relay

199-GSMA1 500 Line MOV Surge Suppressor

2090-CPWM7DF-08AA12 MP-Series 12m Standard Power Cable

2094-XNINV-1 Kinetix 6000 Connector Set

EDS-305-S-SC-T C1 D2 4-port 10/100, 1 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1213 Series 90-30 FIP Bus Controller User's Manual

IC220ACC005 MODULE KEYING TABS QTY 100

IC647BWC000 Batch Opt: WorkInstruction Client Pak

IC647PRTHE100C Proficy Portal Historian Edition Client Pack 100 Users (M1 Key)

IC693CPU367 CPU 367Module (240K Bytes configurable Supports Profibus DP Slave (Version 1 supported). One Profibus port and one RS-232 service port.

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Distributed I/O 1738-IB8M12 24VDC 8 SINKING INPUTS WITH M12 CONNECTORS

Application-specific products D6300-6.9.1 REMOTE I/O MONITOR SW(6300,6310-MS)REFERENCE GUIDE

Operator Interface 2711-NL3 BACKLIGHT PV600 KEY & KEY&TOUCH SER B & EARLIER

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Support 9324-RL5300DER SUPT REINSTATEMENT CONTRACT FOR 9324RL5300DE

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Motion Control MPG-A010-031M22 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,MULTI,230V

Silver Series 1769-L30 COMPACTLOGIX5330 PROCESSOR, 256 KBYTE MEMORY

HE693MIX800 Universal Analog Input module. Inputs for mV, V, mA, uA, RTD, and Thermocouple. See data sheet MAN0314 for details.

IC655MDL593RR 5/12 (TTL) Output (64 points)

QPI3D200C2P/B QUICKPANEL COLOR 10.5" TFT BLANK

ST-5111 STXi High Speed Counter module, 1 Channel, 24VDC 1.5MHz

20BC170A3AYNADC0 PowerFlex 700 AC Drive 20B

20F1AGD125AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A012N114 PowerFlex 40- 2.2 kW (3 HP) AC Drive

140DAI75300C Quantum 開關(guān)量AC輸入,32點(diǎn),230VAC,8點(diǎn)成組隔離,CC

284D-FVD2P3Z-10-CR-3-SB DeviceNet Variable Frequency Drive

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1497B-A12-M14-3-N 1500VA 220x440-120V 60Hz w/Fuses CPT

1606-XLS240EA AC or DC Input 12 to 15VDC Out 240W PS

1769-CRL1 CMPLX 0.3 m Right to Left Bus Exp Cable

188-K4D250 Miniature Circuit Breaker 25 A

194R-D32-1753 DIN 194R Disconnect Switch

2090-CPBM7DF-12AA04 MP-Series 4 m Length Pwr and Brake Cable

2090-XXNPMP-16S02 MP-Series 2 m Length Power Cable

CBL-15-MP-10 Power cable for MTR-1N splashproof stepping motors. 10 feet

GF-0195 Connecting FlashCable to Mahr Extramess 2000.

IC200TBX064 Tool box, Micro 64 and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply,(IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS025 Smart Process Monitoring Process+ server 25 loops

IC647NQD000 CIMPLICITY HMI SQUARE D Symax Synet Communications

IC693ACC317 Connector Kit, 24 Pin, Qty (10), Crimp Type (For MDL654, 655, 752, 753 )

IC752BCL001 Download cable for DataPanel 30/50 Series

IC800VMCE1050 Encoder cable for 1 kW to 3 kW VersaMotion servo motors- 5 meter

SLC/1746 System 1746-OBP8 HIGH CURRENT DC OUTPUT MODULE

Industrial Computers 6189-KBDEPC1U DESKTOP KEYBOARD & MOUSE PLASTIC USB

Application-specific products 6556-SPAKK1 PROGRAMMABLE LIMIT SWITCH & DIE MONITOR START KIT

Operator Interface 2711-B6C15L1 PV600 COLOR KEY&TOUCH, CNET & RS232 PRINT

Support 9301-2SE2300R SUPT REINSTATEMENT CONTRACT FOR 93012SE2300

Support 9307-EM10KMGRS SUPT RENEWAL CONTRACT FOR 9307EM10KMGRENE

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RSI Software Products 9301-2SE250KOU4R RSVIEW32 WORKS 150-100K UPGRADE OUT-SUPT (KO)

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Motion Control MPL-B320P-SJ22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,4.0KG

Motion Control 2090-MPBC-S KIT,CONNECTOR,BRAKE,STRAIGHT,MF

GFK-0499 CIMPLICITY 90-ADS Alphanumeric Display System User's Manual

IC641VPS325 VersaPro Programming Software runs under Windows NT/95/98 for programming all Series 90-30 and VersaMax PLCs. VersaPro bundled packs contain multiple copies of VersaPro software, and are intended for sale to end customers as bundles.

MSCPU-10640498 Marathon Std CPU - 233 MHz CPU, 64M, 4G, Win98, no expansion slots

PSPC-DC5/E Prof Shop Floor SPC DC 5 User w/ eSig

20BC015A0AYNANA0 PowerFlex 700 AC Drive 20B

20DW142A0NNNACANE PowerFlex 700S AC Drive 20D

2198-K5700-MOUNTKIT Kinetix 5700 System Mounting Toolkit

2711P-RAT15 PanelView Plus 1500 Touch Cutout Adapter

280-PWRM35H-M15 ArmorConnect 3-PH Power Media trnk cable

CQM1-ME08R EEPROM 8K字.帶時(shí)鐘

1492-N2 TERM BLCK Retaining Clip for A-B Rail

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1760-CONN-RJ45 PicoGFX RJ45 Connector

188-K2B130 Miniature Circuit Breaker 13 A

194E-Y63M-1756-6N 63 A 194E Load switch

2090-CHBIFS8-12AA25 Kinetix 6000M IPIM hybrid cable

2090-UXPC-D0901 Ultra Series 1m Interface Cable

BC647MDA300 View Development/Runtime 300 I/O with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRRN00300 GCC iFIX Profsnl SCADA 300 I/O Run

IC200CHS011 I/O interposing barrier style

IC646MRA150 View Runtime 150 I/O

IC647IFSTDV00900C iFIX Standard HMI 900 I/O Development (M1Component Part)

IC670ALG630 Thermocouple, 8 Channel

IC697CPX782RR CPU, 96MHz, 12K discrete I/O, 1M byte fixed user memory

IC800SKCEV050 Encoder cable to connect an S2K to any 1 kW to 5 kW S-series servo motor. 5 meters

ControlLogix/1756 System 1756-IR6I ISOLATED RTD INPUT 6 PTS (20 PIN)

Industrial Computers 6182H-10TEH6D VVCE 1000, TOUCH, EXT MEM, RIO/DH, DC

Process Control 1757-FIMUL100 FOUNDATION FIELDBUS FIM MODULE USAGE LICENSE

Operator Interface 2711P-RFK6 REPLACEMENT FUNCTION KEY LEGEND STRIPS.

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Motion Control 2090-U3CC-D4409 CABLE,CONTROLLER INTERFACE,ULTRA 3000,CN1,9M

CBL-128 Cable.GE Series 90 (SNP Port) (RS-422)

IC600CR610RR 13" Series Six Plus CPU Rack w/o Power Supply (8 Slots)

IC800SDM250M2XE25 2500W, 230V S-Series Servo Motor, 104 in-lb (11.8 Nm), Brake

OC647IFESGRN00075M iFIX Optn: ESig & ERec 75 I/O Runtime (M4 Part)

20AD034A3AYYANC0 PowerFlex 70 AC Drive 34 A at 25 Hp 20A

20DC500A0ENNBNANE PowerFlex 700S AC Drive 500 A 250 kW 20D

20LC650N0ENNENA0EA PowerFlex 700L AC Drive 20L

26206-005-01-R 3-CONDUCTOR POWER SUPPLY CORD

280-PWRM22D-M2 ArmorConnect 3-PH Power Media drop cable

FX2N-32ET 擴(kuò)展16入/16出 晶體管輸出

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1494R-N17 60 A Multi-Tap Lug Adaptor Kit

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1756-IA8D ControlLogix 8 Point D/I Module

1794-TB3G Flex Terminal Base

194E-E100-1753 100 A 194E Load switch

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AD641WKS308 ECLiPS Workshop Software - demonstration software

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HE800CBL119 I/O Extension Cable, 19-pin, 1.0m. For use in conjunction with TRM519

IC640HWP770 CIMPLICITY 70 Software/Hardware Package (S/W, Cables & Docum.)

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IC660BPM500 Hand-Held Monitor Battery Pack

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IC756WET200J-99 Custom Datasource Toolkit, Japanese, Version 9.9

CompactLogix System 1769-RTBN18 REPLACEMENT 18 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System D1771-6.5.2 ANALOG INPUT SYSTEM(CAT.NO.1771-IFE)USER'S MANUAL

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RSI Software Products 9301-2SE2203ITE RSVIEW32 WORKS 300 WITH RSLINX (ITALIAN)

RSI Software Products 9701-VWSB025DEU1 RSV SE STATION 25- SE SRV 25 DISP+CLIENT

RSI Software Products 9399-FW5DDGR RSLOGIX FRAMEWORKS DIAGRAM DEV. GET'G RESULTS GUID

Motion Control 2098-DSD-075-DN DRIVE, 35A/75A, ULTRA3000 W/DEVICENET

BC5008TAW0000 18 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300DAC106 14-bit, 4-channel Analog Output, 0-20mA Sourcing

IC752ECD500 Display Station 1492 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95

MTR-3S45-G-R-B-C-SRR Servo Motor Nema56C 24V Brake, Seal

ZA06B-6093-H401 External regeneration resistor rated 30 ohm 20 Watt for Beta series amplifiers

20BF142A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TD617AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A1P6N114 PowerFlex 523 0.2kW (0.25Hp) AC Drive

2711P-T10C4A9 PanelView Plus Terminal

FRN200P11S-4CX 287KVA 377A 200KW 3相AC380V/50Hz/60Hz

1492-JD4 4 square mm Double Level Terminal Block

1492-W4-RE IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40766BB44

性能信號模塊 6ES7 521-1BL00-0AB0 DI 32：數(shù)字量輸入模塊，高性能 DI 32x 24VDC HF, 35mm 模塊，不含前連接器

156-B30AB1 30 A Single Phase Solid State Contactor

1746-IB16 SLC 16 Point DC Input Module

1786-TNCJ4 CNet Media Jack-to-Jack TNC Connector

193-T1BC21 17.5-21.5 A IEC Bibllic Ovld Relay

20-HIM-A0 PF ARCHITECTURE CLASS HIM FILLER PLATE

2090-CSBM1DF-14AA16 Kinetix Cable Single DSL 2090-Series

20AC015A3AYYANC0 PowerFlex 70 AC Drive 20A

GA647TPR300 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 300 I/O Runtime System

GP647IFSTDV00300 GCP iFIX Std HMI 300 I/O Dev