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數控加工技術在模具制造中應用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關重要。傳統(tǒng)的模具制造需經過一系列的諸如銑、磨、車等加工工藝來完成，加工技術難以保證，而數控加工技術可以保證模具加工的高精度，因此，廣泛應用于模具制造中，例如數控銑床、數控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數控加工技術，對于形態(tài)復雜及稀有金屬等不易加工的材料，可以預先設計進行高精度的加工。

2.2 提高模具生產效率

數控加工技術利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術可提高 10 倍左右，使得生產出的模具產品具有精度高、穩(wěn)定好性好等特點。
此外，數控加工技術不僅可以對常見的模具材料進行加工，還可以加工質地較堅硬的材料。
2.3 推進模具制造業(yè)向智能化發(fā)展

隨著信息技術的不斷發(fā)展，已經滲透到社會生活的各個方面，模具制造業(yè)也不例外，它極大的促進了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術，不僅可以快速推動模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據收集到的模具制造信息，及時更新系統(tǒng)，以保證最大程度地滿足對復雜工藝的技術要求。

此外，通過數控加工技術的信息化管理，還可以打破時間的限制，進行遠程控制，實現異地調控操作。
3 、數控加工技術的應用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據模具種類選擇合適的數控機床。數控加工的方式多種多樣，為了能取得最佳效果，我們應該合理進行分類，目前，較為常用的數控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產要求，降低成本。

數控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質量的模具。
3.2 改進數控技術

隨著計算機技術的不斷發(fā)展，數控加工技術也將隨之不斷改進和發(fā)展。隨著數控加工技術的不斷提高，模具制造水平也隨之提高，例如對于比較復雜的曲面模具，尤其是具有比較細微復雜形狀的模具，能夠利用數控銑加工及數控電火花加工相結合的方法，實現模具加工的順利完成。
3.3 優(yōu)化加工程序

數控編程技術是數控加工技術的重要組成部分，數控加工技術水平對數控加工技術有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術人員要綜合考量三方面的因素，即加工質量、加工時間及加工程序的應用。因此，對于整個數控編程技術應按照指令并行執(zhí)行的原則，降低非切削時間，以實現同一時間內的共同并發(fā)。

4 、數控加工技術在應用中需注意的問題

對于某些復雜模具，在制造過程中，若原材料選擇不當或加工工藝參數設置不當，則有可能產生一系列的不良反應，如模具表面拉毛、銑削過程中出現粘刀現象等。
因此，需要合理進行選材及設置工藝參數。
 

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22610-103-01-R FAN MR2B3 SPARE PART

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1492-RAIFM8S-3 Analog Interface Module

存儲卡 6ES7952-1AM00-0AA0 RAM/4M

變送器 3RS11201DD30

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188-K3D010 Miniature Circuit Breaker 1 A

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IC800SSI216D2RR 16A, 230V, DeviceNet S2K Servo Controller for S-Series Motors

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CBL-ER-AD-03 Aux Encoder Cable for S2K Sales Demo Case

IC641LCN058 Window NT Host Comm Runtime License

IC800SLMCONKITZ Connector Kit, 30 to 750 Watt S-Series Servo Motor without Brake

OIP-73005594RR OIP-DSP1-C with Blank Bezel

20B-ENC-1 PowerFlex 700 Encoder Interface Kit

20DD385A0ENNBNANE PowerFlex 700S AC Drive 20D

20SD1K0NEN PowerFlex 1000 A SCR Bus Supply

2711P-B6C5A9 PanelView Plus 6 Graphic Terminal

280-PWRM35B-M015 ArmorStart Three-Phase Power Media

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1494V-RA3 Connecting Rod

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1585J-M4TBJM-15 RJ45 Ethernet Media

1756-OB16IEFS ControlLogix 16 Point Digital Output

188-K1B630 Miniature Circuit Breaker 63 A

194E-G3663 Abs Thermoplstc Encl 125 X 180 X 105 mm

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2090-UCSR-P900 Shunt Resistor

BC646OEM0200 OEM Edge - CIMPLICITY HMI Kit (Approval Required)

GC647DMC003 GC DataMart 3 Reporting Clients

IC200ALG230LT ANALOG INPUT 12 BIT VOLTAGE/CURRENT 4CH (LT)

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IC697BEM713 Bus Transmitter (Also Provides Parallel Programming Port)

IC800ABK001 Panel mounted encoder battery kit for Alpha HVi amplifiers

FlexLogix System 1794-STRT1PT FLEXLOGIX STARTER KIT PORTUGUESE

GuardPLC Systems D1753-UM001AENP GUARDPLC CONTROLLER SYSTEMS USER MANUAL

Process Control 1757-UPGSIFZF UPGRADE BAILEY INFI90 QUICKBUILDER INTERFACE

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BC646MRC300 Logic PC & View Runtime 300 I/O

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IC647HSTSC30KM Server to Server Collector for Historian - Standard Server 30000 Points (M4 Key)

IC660BBA104RR Current Source Analog Block, 115Vac Power

IC694MDL916 Output module, Isolated Relay, Normally Open, 4 Amp, 16 point. Requires High Density Terminal Block (IC694TBBx32 or IC694TBSx32). Only compatible with RX3i.Compatible high speed serial bus on both Universal Base and Standard expansion base.

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MicroLogix 1500/1769 System D1761-6.4 AIC + ADVANCED INTERFACE CONVERTER USER MANUAL

PLC-5/1771 System 1771-P4R POWER SUPPLY,REDUNDANT,SLOT,8A,120V AC

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Support F1772-LXSERD FIRMWARE UPGRADE FOR 1772-LX PLC2 PROCESSOR MODULE

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150-SCMR SMC-50 CONTROL MODULE 24 VDC

1738-8CFGDLXM12 ArmorPoint 8 Point Combination Module

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193-EXP-AIO-31 E300 Analog Expansion Module

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20AB-DB1-A PowerFlex 70 Resistor Kit

GA647IFESGRN00150 GCA iFIX Optn: ESig & ERec 150 I/O Run

GP-3102NT GagePort Combo NT 2-port b

IC5105KAX0001 Panel C IPC 15in Unbundled WXP

IC647HSTCC150KM Calculation Collector for Historian - Standard Server 150000 Points (M4 Key)

IC647SYM001 Scheduler Yeast Manufacturing

IC693MDL752LT 5/12/24 Vdc (TTL) Output, Neg Logic, (32 points) (LT)

IC756LDV000J-98 DV Development - Inb/Linux RedHat Op Sys, Japanese, Version 9.8

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4261A-6-N4 7 SEG PANEL DISP. 6 DIGIT. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. NEMA 4

IC200ACC202 EXPANSION CONNECTOR QTY 2

IC693CSE323 Series 90-30 10-Slot State Logic CPU in base Model 323

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GFK-0450 Genius PowerTRAC Block User's Manual

IC200UEX626 6 channel Analog expansion. (4) Analog bs & (2) Analog Outputs, 2 4VDC Power Supply (*includes IC200CBL501)

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