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編帶機的工作過程和關鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調節(jié)好載帶和氣源氣壓. 用人工或自動上上料設備把SMD元件放入載帶中,馬達轉動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經過兩個SENSOR,一個是計數(shù)用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉,同時刀頭也要生到上面的位置.計數(shù)SENSOR一般是用光纖,也用而且要求反應速度要快,這樣才不會漏計數(shù).計數(shù)SENSOR可以數(shù)載帶的邊孔,也可以數(shù)成型凹槽.數(shù)邊孔的話要折算回來才能是正確的SMD個數(shù).由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉動,也就能計載的邊孔數(shù).

　　編帶機正常工作有三種狀態(tài),連續(xù),寸動和放氣,連續(xù)和寸動可以上料速度快慢選擇.放氣一般是在冷封裝的時候用的,這時候要求兩個刀頭往下壓,但壓力比熱封的壓力小.因為蓋帶本身有粘性,所以只需把蓋帶和載帶合在一起就行了.

　　上面說的是半自動編帶機的基本功能,如果是全自動編帶機,還要自動上料部分.進料部分一般是用步進或司服馬達帶一個可以轉動機械手臂,手臂下面裝一個吸嘴,用來把SMD元件從上料位置放到載帶上面,這時要求PLC要有脈沖輸出功能.進料的排料部分一般是有針對性做的.如果SMD元件是不分正反面,不分前后放置的,而且可以承受一般振動的,那就可以用振動盤來振動排料.如果是分極性而且是管裝的,比如說有些IC,那就可以利用重立,使IC一個接一個排放在吸片位置.當SMD元件放一個到載帶上,馬達拉動載帶前進一個位,這時候就要求馬達有快速啟動和停止的要求.通常一般帶殺車的調速馬達可以做到,但有時候也用步進馬達.

　　如果編帶機用上觸摸屏的話,不但可以簡化面板,而且可以根據(jù)刀頭氣缸的速度調節(jié)刀頭在上位和下位的時間.

　　四 、V80 PLC在編帶機上的應用

　　由于編帶機的控制簡易,對PLC的要求是性價比要高,穩(wěn)定.德維森科技的V80系列中的M16DT-DC PLC早在05年就已經在編帶機上運用,先后在按鈕式編帶機,觸摸屏式編帶機,全自動編帶機上得到規(guī)模運用.由于V80 PLC編程方便好用,而且能帶高速脈沖輸出,硬件穩(wěn)定,性價比高,深得廣大客戶的喜愛.
 

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HMI-CAB-A02-50X CABLE ADAPTER HAND HELD 50'

IC693CBL302 Cable, I/O Expansion, 15 Meters

QPM2D100L2P QUICKPANEL MINI MONO LCD

TGT-S000-1-0RR Target System Module

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140ATI03000 Quantum TC 輸入, 8通道, 類型 J,K,E,T,S,R,B

284E-FVD6P0Z-25-RR-3-DB-SB EtherNet Variable Frequency Drive

E2E-X18ME1 18mm,非屏蔽電感式,三線,常開200mA NPN 電源:10-30VDC圓M30

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194R-PY 194R 30-60 A Disconnect Switch Handle

2090-CPBM7DF-16AF40 MP-Series 40m Cable

2090-XXTPMP-14S30 MP-Series 30 m Length Power Cable

CP2I-0WEB-0140-AZ Shielded motor power cable for B2HVis/B4HVis/A2HVis/A4HVis motors. 14 meters

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22-RF012-BS PowerFlex EMC Filter

2711P-RL10C PanelView Plus Accessory

280S-PWRM35A-M12 ArmorStart Three-Phase Power Media

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1761-L32AAA MicroLogix 1000 32 Point Controller

188-K3C030 Miniature Circuit Breaker 3 A

194L-E25-1756 25 A 194L Load Switch

2090-CPBM6DF-16AA20 TL-Series 20m Power and Brake Cable

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IC200MDL144 Input 240VAC isolated 4 point.

IC646NTS001 Terminal Services Single User

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IC676CBLPBB005 IP67 Profibus Cordset - 0.5 Meters

IC697MEM719RR Expansion RAM, 512 KBytes,CMOS (Used w/77X CPUs & PCM)

IC800SSD420RS1 7.2 amp 480 VAC S2K servo drive for MTR series motors

ControlLogix/1756 System 1756-STRT3 CONTROLLOGIX STARTER KIT

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IC640WMI910 Workstation Interface (WSI) for XT/AT, Series 90-70 Parallel/Serial

IC800SLM005N3NE25 50W, 115/230 VAC SL Servo Motor, 2.5K Quad Encoder

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2711P-B10C22D9P PanelView Plus 7 Graphic Terminal

280-PWRM24G-M1 ArmorConnect 3-PH Power Media drop cable

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HE693CBL222 RS-232 cable for 9-pin personal computer serial port

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IC694MDL632CA Conbal Coated Input module 125 VDC 8 point NEG/POS logic.

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PLC-5/1771 System 1771-CX25 PLC-5 LOCAL CABLE

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2090-XXTPMP-16S60 MP-Series 60 m Length Power Cable

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IC693CBL316 Station Manager Serial Cable for Ethernet TCP/IP

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