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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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人機(jī)界面 6ED1052-1MD00-0BA5 LOGO!12/24RC 12/24VDC 8DI(2AI)/4DO 繼電器，實時時鐘

6ES73317PF014AB1

1497B-A7-M13-0-N 300VA 120x240-24V 60Hz CPT

1606-XLS960E-3 380 to 480VAC In 24 to 28VDC Out 960W PS

1769-IQ16F CompactLogix 16 Pt 24VDC Fast D/I Module

189652-Q03 KIT, INTERNAL FAN

194R-HM4E-N2 194R 100-400 A Operating Handle

2090-CPBM7DF-14AA15 MP-Series 15m Standard Cable

2090-XXNPMP-8S12 MP-Series 12 m Length Power Cable

CBL-3C-MP-10 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 10 feet

GF-0535R Connecting FlashCable to Brown & Sharpe Digit Hite plus.

IC200TBX440 Tool box, Micro 40, stepper motor, PowerCube amplifier and software. Includes (IC200UDD040) 24VDC In/24VDC Out, requires 24VDC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping m

IC646TBSPMSS050 Smart Process Monitoring SPC+ server 50 KPIs

IC647NTS005 CIMPLICITY HMI Terminal Services 5 User Pack

IC693ADC311RR CIMPLICITY 90-ADS Coprocessor (Repeat Systems)

IC752CBT063RR Datapanel 320T CE with Advanced software: Expansion with 2MB. 320x240 1/4 VGA Passive Color w/ 80386SX/40. Analog touch screen with text, b itmaps, bar graphs, real time clock. With 2M & PC/104. With Real Time Trends & Host Communications.

IC800VMCP3200 Power cable for 3 kW VersaMotion servo motors- 20 meter

SLC/1746 System 1746-NO4I (4) ANALOG CURRENT OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DCPSWS DC POWER SUPPLY ATX STANDARD (6180W WORKSTATION).

Application-specific products 1403-CF100 F LINK,50 M

Operator Interface 2711-K6C12 PV600 COLOR KEY, PBUS & RS232 PRINT

Support 9301-2SE2400S SUPT RENEWAL CONTRACT FOR 93012SE2400

Support 9323-LOOP01R SUPT REINSTATEMENT CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV2E 24V DC 2 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100PTE RSVIEW32 RUNTIME 150 (PORTUGUESE)

RSI Software Products 9358-BNTK60U1R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 03 TO 60

Motion Control MPL-B420P-MK24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,460V,BRK

Motion Control 2090-UXBK-D1503 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,3M

GFK-0781 Motion Mate APM Follower Mode User's Manual

IC646MDA300 View 300 Tag Runtime & Development System

MSDIS-1000 Discontinued, Order MSDIS-1200

PSPC-MONITOR100/E Prof Shop Floor SPC Monitor 100 Usr eSig

20BC022A0AYNANB0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R004 Kinetix 5700 400W Shunt Resistor

2711P-RDB10CM PanelView Plus Display Module

280D-F12Z-10B-CR ArmorStart Direct Online Starter

CQM1-DA021 模出單元. 2路 ±10V/0-20mA

1492-N90 IEC Term Blck 3mm Screwdriver

安裝導(dǎo)軌 6ES7390-1AF30-0AA0 安裝導(dǎo)軌，530 mm

變送器 3RS18001HQ00

TIA 博途 WinCC 選件 6AV2107-2LF00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 3 -> 10 Clients

1585J-M8PBJM-15 RJ45 Ethernet Media

1760-L12NWN-ND Pico 12 Point Controller

188-K2C250 Miniature Circuit Breaker 25 A

194L-A40-1754 40 A 194L Load Switch

2090-CNSRPRS-AA15 Kinetix 6000M network cable

2090-XB33-32 33 Amp 32 Ohm Resistive Brake Module

BC647MRA300 View Runtime 300 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNDVM iPower Option - Dev Client Globalcare Complete part

IC200DBI001 Remote I/O DeviceNet network interface unit

IC646NCN010-61B HMI for CNC (S/W Option)

IC647IFSTRNUNLMTK iFIX Standard HMI Unlimited Runtime (M1 Kit Part)

IC670MDL240 120VAC Input, 16 Point, Grouped

IC697MDL241RR 240 Vac Isolated Input (16 Points)

IC800SLCBVL050 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 5 meters

ControlLogix/1756 System 1756-DMCF001 1 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15B VVCE 1250, KEYPAD, EXT MEM, CNET, AC

Process Control 1757-PFBEXP050 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN8 DH+ NETWORK COMMUNICATION MODULE, PVP 400/600

Support 9357-ANETMD3S SUPT RENEWAL CONTRACT FOR 9357ANETMD3E

Support 9361-LADDER500R SUPT REINSTATEMENT CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB2EP 24V DC 2 AMP 2 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U4R UPGRADE: OUT-SUPT: WINVIEW TO RSVIEW32 WORKS 32K

RSI Software Products 9357-DNETMDAD3E RSNETWORX MD FOR DEVICENET ADD-ON

Motion Control MPL-A420P-HK22AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXNFBMP-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,30M

CBL-13-ED-30 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors to IMC-D or S2K, 30 Ft.

IC600WD200 I/O Cable, 200 feet (60m)

IC800SKCPVL050 Power Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFFDTPC iFIX Optn: Fix Desktop (M1Component Part)

20AD1P1A0AYNANC0 PowerFlex 70 AC Drive 20A

20DC820ACENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD086RA0NNN PowerFlex 86 A DC Drive

2711-ND3DEM PanelView ND3DE MED Accessory

280-PWRM22G-M05 ArmorStart Three-Phase Power Media

35 FX-EEPROM-8 EEPROM存儲卡8K/步,適用FX2N 620.-

1492-MC6X5 IEC 6 x 5 mm Marker Card

1494U-F60 1494U 60A Fuse Block

軟啟動器 3RW44542BC34

SIMATIC STEP 7 V14 6ES7822-1AA00-0YL5 SIMATIC STEP 7 專業(yè)版 TIA Portal SUS

1585D-M4UBDF-5 1585D Ethernet Media Patchcord

1756-IF8I ControlLogix 8 Point Analog Input

1797-BIC FlexEx Accessories

194E-E25-1753-6N 25 A 194E Load switch

2090-CFBM4DF-CDAF40 MP-Series 40m Feedback Cable

2090-KPBM7-06AA MP-Series Power and Brake Connector Kit

BC646EXM365 Solution Provider additional ME License

GC646TRT915 Proficy GlobalCare Complete for Server 1500 I/O Runtime System

HMI-CAB-C101 CABLE SIMATIC TI 500 SERIES 9 PIN PROGRAM PORT

IC641GBE671 PCIM Driver Software Source Code (Microsoft C)

IC647IFCLNTCDVM iFIX iClient Development (M4 Part)