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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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GC647PSC300 Global Care for Proficy Process Systems 3000 I/O with CIMPLICITY

IC200MDL940CA OUTPUT RELAY 2A ISO FORM A 16PT MODULE CONFORMAL COATED

IC646PME050 Proficy Change Management for ME 50 user pack

IC647MX1M MX1:Leeds and Northrup Max1

IC687BEM713 Half Slot Bus Transmitter Module

IC697VAL324 Discontinued, replacement is Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI407RS1 7.2 amp 480 VAC S2K servo controller for MTR series motors

SLC/1746 System 1747-M2 EEPROM MEMORY, 4K FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-15NP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBEBNT60ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 60 UNITS

Operator Interface 2711-K5A15L1 PV550 MONOCHROME KEY, CNET & RS232 PRINT

Support 9306-4PXP01S SUPT RENEWAL CONTRACT FOR 93064PXP01ENE

Support 9393-RSTLX500R SUPT REINSTATEMENT CONTRACT FOR 9393RSLTX500

ControlNet Products 2711P-K7C15B2 PV PLUS 700, KEYPAD, CNET, AC PS, EXT MEM

RSI Software Products 9301-2SE2500U2R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 1500 TO 100K

RSI Software Products 9358-BEPB60U1 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 3 TO 60

Motion Control MPL-A4540F-HK22AA MOTOR,SERVO,10.2NM,3000RPM,ENCRD,230V,9.5KG

Motion Control 2090-XXNFY-S09 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,9M

CP8B-1WPB-0140-AZ Power Cable, BM0.5 and BM1 Series Servo Motors, 14 Meters

IC641PCC802 Annual Maintenance for IC641PCC002

IC800SSI104P2 4.3 Amp S2K Series Servo Amplifier/Controller with Profibus, 115/230 VAC

PR-PAT-PIR-INR Proficy PAT - Pirouette Interface: Provides The Capability To Interface Proficy Rx To Infometrix? Pirouette Chemometrics Software

20BB015A3AYNBEC0 PowerFlex 700 AC Drive 20B

20DD8P0A0NYNANBBE PowerFlex 700S AC Drive 8 A 5 Hp 20D

20YF325W0ANNANA0 PowerFlex 700AFE 325A Active Front End

2711P-K12C4A8 PanelView Plus Terminal

280-PWRM35D-M05 ArmorStart Three-Phase Power Media

CPM2A-30CDT-D 30點(diǎn)主機(jī) DC24V? 18點(diǎn)入12點(diǎn)晶體管輸出 自帶RS232C口

1492-MS5X9 IEC 5 x 9 mm Marker Card

1495-N67 Protective Fuse Cover

行程開(kāi)關(guān) 3SE53120SG11

運(yùn)行版軟件 6AV2105-0KA14-0AA0 SIMATIC WinCC Runtime 專業(yè)版 8192 PowerTags ASIA V14

1585J-M4UBJM-0M6 RJ45 Ethernet Media

1756-OV16E ControlLogix 16 Point D/O Module

188-K1C130-N Miniature Circuit Breaker 13 A

194E-KA16 194E Load switch

2090-CFBM7DF-CEAA40 MP-Series 40m Servo Feedback Cable

2090-UXLF-HV323 Ultra Series 23A AC Line Filter

BC646SPA365M Solution Provider Additional Seat (M4)

GC647IFCLNTSRO005 GCC iFIX iClientTS Read Only 10 PK Runtime Version

IC200ALG322LT ANALOG OUTPUT 12 BIT VOLTAGE +/-10V 4CH (LT)

IC646MBLS99 Machine Edition Lite Development Suite Unlimited Seat Site License

IC647IFPRDV00900K iFIX Profsnl SCADA 900 I/O Development (M1 Kit Part)

IC660SLA103 Red Safety Label Kit for IC660BBA103 Genius Blocks

IC697CBL826 Cable, RCM Communications (25 feet)

IC800CBL021 Use cable CF3A-2MPB-0140-AZ

ControlLogix/1756 System 1756-M16 LOGIX5555 7.5MBYTE MEMORY MODULE

Industrial Computers 6182H-7KEH4D VVCE 700, KEYPAD, EXT MEM, ENET, DC

Process Control 9358-PBA60ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 60 UNITS

Operator Interface 2711P-K15C6D1 PV PLUS 1500, KEYPAD, RIO/DH, DC PS, STD MEM

Support 9352-WCS200S 9352-WCS200 SOFTWARE SUPPORT CONTRACT RENEWAL

Support 9313-T3310S SUPT RENEWAL CONTRACT FOR 9313T3310

ControlNet Products

RSI Software Products 9301-2SE2353PTE RSVIEW32 WORKS 5K WITH RSLINX (PORTUGUESE)

RSI Software Products 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME

RSI Software Products 9399-WSPUG WINTELLIGENT QUALITY USE GUIDE

Motion Control 2090-DAIO-D5001 CABLE, NON-FLEX, CN1 CONTROL, 01M

BC646MSS101 Logic Developer - State Standard w/Programming Cable

IC300TRM005 Cage-clamp (screw) style Network plug, 5 terminal

IC754VSL12CTD 12" TFT QuickPanel View, Loaded, 24VDC

MTR-3T67-G-R-B-M-0 MTR series metric servo motor with resolver and brake

20AD011A3AYNANG0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC043A3EYNAEBSE PowerFlex 700S AC Drive 20D

20G1ANC367JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B011N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-MTR22-M14 ArmorStart 90 Degree M22 Motor Cordset

FR-F740-S132K 198KVA 260A 132KW 3相AC380V/50Hz/60Hz

1492-LS2-4 IEC Sensor Blck 5.1x81x38.5mm Spr Clp

1494G-EF3J6-98-412-414 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44432BC36

ET 200SP 6ES7134-6FB00-0BA1 AI 2xU 標(biāo)準(zhǔn)型，基座單元類型 A0、A1

1585D-M4DC-H Ethernet Media

1756-A4K ControlLogix 4 Slots Chassis

1794-IG16 Flex 16 Point Digital Input Module

194E-CA00E-PE-TN 194E Load switch

2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MRB000 Proficy GlobalCare Complete for Logic PC Runtime 8,000 I/O