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激光制造業(yè)亟需組建優(yōu)秀的激光加工團(tuán)隊(duì)，大力普及激光加工技術(shù)，設(shè)立激光加工教學(xué)、科研和生產(chǎn)基地，加大相關(guān)技術(shù)同步研究，將機(jī)器人技術(shù)、仿真技術(shù)應(yīng)用等大規(guī)模地應(yīng)用到城市軌道車輛制造中，發(fā)展我國(guó)自主特色的激光加工設(shè)備以及加工工藝。激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用，包括焊接、切割、表面改性、打標(biāo)、快速成型、打孔及微細(xì)加工等。文章以城市軌道車輛為研究對(duì)象，闡述了先進(jìn)激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點(diǎn)，分析了目前激光加工技術(shù)在城市軌道車輛制造中的特點(diǎn)和應(yīng)用前景，為縮短與國(guó)外先進(jìn)技術(shù)的差距，加快軌道交通技術(shù)儲(chǔ)備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動(dòng)脈，具有運(yùn)量大、能耗低、效率高、污染小、準(zhǔn)點(diǎn)率高等優(yōu)勢(shì)。中國(guó)如今已成為全球城市軌道交通建設(shè)投入的主力軍，甚至連許多二線城市都具備了軌道交通建設(shè)的條件與需求。
隨著中國(guó)政府“十三五”規(guī)劃的提出，國(guó)家發(fā)改委已批復(fù)了多地軌道交通的規(guī)劃，到2020年投資預(yù)計(jì)將超萬(wàn)億。目前城市軌道車輛制造行業(yè)中，激光加工制造技術(shù)備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢(shì)，也持續(xù)為其提出新方向、新課題。

由于中國(guó)的城市軌道交通起步較晚，因此為了縮短與國(guó)外先進(jìn)技術(shù)的差距，應(yīng)引進(jìn)、研究和消化當(dāng)前最新技術(shù)及設(shè)計(jì)思路，加快軌道交通技術(shù)儲(chǔ)備，探究激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用。車輛激光焊接車輛轉(zhuǎn)向架以及車體是城市軌道車輛上的關(guān)鍵構(gòu)成，材質(zhì)也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個(gè)階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術(shù)之一，屬于無(wú)接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個(gè)整體，區(qū)別于電阻滾壓縫焊，通過(guò)自由組合，使得構(gòu)件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎(chǔ)，同時(shí)也改善了焊接質(zhì)量，提高了鋼材收得率，并降低了生產(chǎn)成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過(guò)雙件組焊、多件組焊，將已切割成形的各類車身構(gòu)件，焊接成白車身分總成，進(jìn)而總裝成整車車身。激光組焊因其焊接強(qiáng)度高，可明顯改善車身強(qiáng)度、剛度及密閉性。焊接同時(shí)結(jié)合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產(chǎn)，投資效益好。但激光組焊技術(shù)也有明顯的缺點(diǎn)，如對(duì)夾具、被焊件、監(jiān)測(cè)精度等要求嚴(yán)格，焊接后檢測(cè)評(píng)價(jià)和返修困難，一次性投入大等。

激光-電弧復(fù)合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴(yán)重，因此為改善外觀，過(guò)去常常進(jìn)行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進(jìn)行作業(yè)。

通過(guò)長(zhǎng)期加工技術(shù)應(yīng)用的實(shí)踐、積累及分析，不銹鋼接頭焊接技術(shù)規(guī)范、疲勞曲線、硬度、抗拉強(qiáng)度、屈服強(qiáng)度、等技術(shù)指標(biāo)相繼被取得或檢驗(yàn)，車體激光焊接樣件的制評(píng)亦完成。


2) 車輛轉(zhuǎn)向架制造。城市軌道車輛轉(zhuǎn)向架通常選用日本進(jìn)口或國(guó)產(chǎn)的中厚合金鋼板材，同時(shí)多選用熔化極氣體保護(hù)焊。用于長(zhǎng)直縫焊接的機(jī)械人手臂，已被各廠商所引進(jìn)，來(lái)改善焊接穩(wěn)定性；而開(kāi)具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復(fù)合焊優(yōu)化焊接效率，顯示了激光和電弧的特點(diǎn)；同時(shí)減少了設(shè)備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術(shù)特性城市軌道車輛制造廠商已大量使用激光切割技術(shù)，其加工的產(chǎn)品有很多，如車體、內(nèi)裝板材、轉(zhuǎn)向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質(zhì)量的零件外形、輪廓和孔。

固體(或CO2)激光切割機(jī)通常適用于碳合金鋼、不銹鋼，同時(shí)也適用于鋁合金板，可達(dá)到理想斷面加工質(zhì)量和切割速度。以某企業(yè)為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機(jī)對(duì)6 mm以下板材下料。車輛轉(zhuǎn)向架選用激光切割機(jī)對(duì)14 mm以下板材進(jìn)行下料，其材料為Q345C低合金結(jié)構(gòu)鋼。

下料環(huán)節(jié)激光切割

城市地鐵機(jī)車制造首先要準(zhǔn)備相關(guān)材料，這個(gè)階段激光切割技術(shù)尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強(qiáng)、節(jié)料省錢、經(jīng)濟(jì)適用[16]，因此激光切割技術(shù)已被廣泛用于軌道車輛制造中。以某企業(yè)為例，其高速動(dòng)車組車體選用激光和剪板機(jī)對(duì)6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉(zhuǎn)向架選用6 k W激光切割機(jī)對(duì)12 mm以下板材下料[17]。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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Silver Series 2711-K14C1 PV1400 COLOR KEY, RIO & RS232 PRINT

HE693RTM705 RTU / Modbus master module for Series 90-30 with 1 RS-232 port, 1 RS-485 port, supports Report by Exception.

IC670ALG320 Analog Output Current/Voltage 4 Pt. Grouped

QPI-DEM-CV2 QUICKPANEL DEMO 10.5" VIDEO

ST-5641 STXi 1 Channels, Pulse Out module, 0.5A/24V, Source, 20Khz

20BC205A3AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC170JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B012F104 PowerFlex 40 2.2 kW (3 Hp) AC Drive

140DDI85300C Quantum 開(kāi)關(guān)量DC輸入,32點(diǎn),10-60VDC,4組隔離,CC

284D-FVD4P0Z-10-CR-SB DeviceNet Variable Frequency Drive

E3S-LS10C4S 10CM距離設(shè)定型，晶體管輸出80mA, 電源:12-24VDC

1492-SPM1B005 MCB Supplementary Protector 0.5 A

人機(jī)界面 6AV6545-0AG10-0AX0 MP270B 觸摸面板，256 色，10.4 英寸, 640? 480

6ES73317KB024AB2

1497B-A5-M12-0-N Control Power Transber

1606-XLS480F-3 480VAC 600VDC In 48 to 56VDC Out 480W PS

1769-IF4XOF2 CompactLogix 6 Pt A/I and A/O Module

189-AR20 MCB Accessory Auxiliary Contact

194R-HM4-NFPA1 194R Internal Operating Handle

2090-CPBM7DF-14AA04 MP-Series 4m Standard Cable

2090-XXNPMP-8S03 MP-Series 3 m Length Power Cable

CBL-38-MP-20 Power cable for MTR-3S80 series servo motors. 20 feet

GF-0235R Connecting FlashCable to Brown & Sharpe 1025 Amplifier.

IC200TBX264 Tool box, Micro 64, operator interface and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with VersaMax DataPanel DP45 with Proficy programming software and cables,

IC646TBSPMPW005 Smart Process Monitoring Process+ Web Clients 5 Pack

IC647NSL900 Proficy SQL 2005 - Processor License (order as separate item, not an option)

IC693ACC338 CPU364 FACEPLATE KIT CONTAINS 5 EACH FRONT PLASTIC AND LABELS

IC752CBT020RR Datapanel 320T MEG (Mono Expansion w/ Genius): 320x240 1/4 VGA Monochr ome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory. With Genius PC/1 04.

IC800VMCP2100 Power cable for 2 kW VersaMotion servo motors- 10 meter

SLC/1746 System 1746-NI16V (16) ANALOG INPUT MODULE, +/- 10V DC

Industrial Computers 6189V-CPUPFM3 PERFORMANCE SBC (W/CPU AND COOLER) (700R)

Application-specific products 1403-CF003 2 X 3 M F LINK FOR POWERMONITOR

Operator Interface 2711-B6C9 PV600 COLOR KEY&TOUCH, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2400JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE2400JP

Support 9307-EMRTS SUPT RENEWAL CONTRACT FOR 9307EMRTENE

DeviceNet Products 1734-OA2 120/230 VAC 2 CHANNEL OUTPUT MODULE

RSI Software Products 9301-2SE3100ESE RSVIEW32 RUNTIME 150 (SPANISH)

RSI Software Products 9358-BNTK10U1R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 03 TO 10

Motion Control MPL-B330P-SK22AA MOTOR,SERVO,4.18 NM,5000RPM,SINGL,460V

Motion Control 2090-U5EK-DN KIT,EXPANSION,ULTRA5000 DEVICE NET

GFK-0732 ECLiPS (State Logic) Programming for Series 90-30 PLC User's Guide

IC646FXMU20 Proficy Change Management 20 Users System

MSC-RTD-V Obsolete - 100W PT (-200 to 850C) in / 0-10 V out

PSPC-MONITOR Prof Shop Floor SPC Monitor 1 User

20BC015A3AYNANN0 PowerFlex 700 AC Drive 20B

20F11FD022AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-S160 Kinetix 5700 100mm Single Axis Conectors

2711P-RC3 PanelView Plus 256MB Ext Memory Card

280A-EXTCABLE ArmorStart ArmorPoint Extension Cable

CQM1-OD214 輸出16點(diǎn).晶體管PNP 24V DC 300mA

1492-N45 TERM BLCK Marking Cards CA1 CA2 CAM

連接電纜 6ES7368-3BC51-0AA0 IM360/361 連接電纜， 2.5m

變送器 3RS18001BW00

TIA 博途 WinCC 選件 6AV2107-0LD00-0BB0 SIMATIC WinCC DataMonitor for Runtime Professional 3 Clients

1585J-M8PBJM-0M3 RJ45 Ethernet Media

1760-L12BWB Pico 12 Point DC Controller

188-K2C080 Miniature Circuit Breaker 8 A

194L-A25-1751 25 A 194L Load Switch

2090-CNSRPRS-AA04 Kinetix 6000M Network Cable

2090-UXTBMP-18S40 MP-Series 40 m Length Brake Cable

BC647MQP001 Machine Edition View for Quick Panel 1 user with Proficy GlobalCare Complete with USB Hardware key