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激光制造業(yè)亟需組建優(yōu)秀的激光加工團隊，大力普及激光加工技術，設立激光加工教學、科研和生產基地，加大相關技術同步研究，將機器人技術、仿真技術應用等大規(guī)模地應用到城市軌道車輛制造中，發(fā)展我國自主特色的激光加工設備以及加工工藝。激光加工技術在城市軌道車輛制造中的應用，包括焊接、切割、表面改性、打標、快速成型、打孔及微細加工等。文章以城市軌道車輛為研究對象，闡述了先進激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點，分析了目前激光加工技術在城市軌道車輛制造中的特點和應用前景，為縮短與國外先進技術的差距，加快軌道交通技術儲備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動脈，具有運量大、能耗低、效率高、污染小、準點率高等優(yōu)勢。中國如今已成為全球城市軌道交通建設投入的主力軍，甚至連許多二線城市都具備了軌道交通建設的條件與需求。
隨著中國政府“十三五”規(guī)劃的提出，國家發(fā)改委已批復了多地軌道交通的規(guī)劃，到2020年投資預計將超萬億。目前城市軌道車輛制造行業(yè)中，激光加工制造技術備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢，也持續(xù)為其提出新方向、新課題。

由于中國的城市軌道交通起步較晚，因此為了縮短與國外先進技術的差距，應引進、研究和消化當前最新技術及設計思路，加快軌道交通技術儲備，探究激光加工技術在城市軌道車輛制造中的應用。車輛激光焊接車輛轉向架以及車體是城市軌道車輛上的關鍵構成，材質也經歷了普通合金鋼、不銹鋼、鋁合金型材幾個階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術之一，屬于無接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個整體，區(qū)別于電阻滾壓縫焊，通過自由組合，使得構件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎，同時也改善了焊接質量，提高了鋼材收得率，并降低了生產成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過雙件組焊、多件組焊，將已切割成形的各類車身構件，焊接成白車身分總成，進而總裝成整車車身。激光組焊因其焊接強度高，可明顯改善車身強度、剛度及密閉性。焊接同時結合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產，投資效益好。但激光組焊技術也有明顯的缺點，如對夾具、被焊件、監(jiān)測精度等要求嚴格，焊接后檢測評價和返修困難，一次性投入大等。

激光-電弧復合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴重，因此為改善外觀，過去常常進行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進行作業(yè)。

通過長期加工技術應用的實踐、積累及分析，不銹鋼接頭焊接技術規(guī)范、疲勞曲線、硬度、抗拉強度、屈服強度、等技術指標相繼被取得或檢驗，車體激光焊接樣件的制評亦完成。


2) 車輛轉向架制造。城市軌道車輛轉向架通常選用日本進口或國產的中厚合金鋼板材，同時多選用熔化極氣體保護焊。用于長直縫焊接的機械人手臂，已被各廠商所引進，來改善焊接穩(wěn)定性；而開具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復合焊優(yōu)化焊接效率，顯示了激光和電弧的特點；同時減少了設備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術特性城市軌道車輛制造廠商已大量使用激光切割技術，其加工的產品有很多，如車體、內裝板材、轉向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質量的零件外形、輪廓和孔。

固體(或CO2)激光切割機通常適用于碳合金鋼、不銹鋼，同時也適用于鋁合金板，可達到理想斷面加工質量和切割速度。以某企業(yè)為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機對6 mm以下板材下料。車輛轉向架選用激光切割機對14 mm以下板材進行下料，其材料為Q345C低合金結構鋼。

下料環(huán)節(jié)激光切割

城市地鐵機車制造首先要準備相關材料，這個階段激光切割技術尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強、節(jié)料省錢、經濟適用[16]，因此激光切割技術已被廣泛用于軌道車輛制造中。以某企業(yè)為例，其高速動車組車體選用激光和剪板機對6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉向架選用6 k W激光切割機對12 mm以下板材下料[17]。

上億庫存，國內外近千個倉庫，公司部分產品型號如下，歡迎聯(lián)系哦~！

IC640HWP771 CIMPLICITY 90-ADS Software/Hardware Pkg. (S/W, Cables & Docum)

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IC756WRE049E-275 "Runtime License for Windows 25-49 Users, Per User, English v2.7.5"

MSI-EFF-SV Efficiency Management Server Software

PLC-5/1771 System 1771-OBDS CURRENT LIMITING OUTPUT MODULE, 10-20V DC

Distributed I/O D1791-6.5.3 1791 DISCRETE I/O AC/DC 16 PT BLOCK I/O USER MNL

Application-specific products 1404-M505B-RIO MASTER MODULE - PQ 24V P/S RIO COM

Operator Interface 2711-K10C1L1 PV1000 COLOR KEY, RIO & RS232 PRINT

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GPWPB01M-UPD GPPRO UPGRADE TO CURRENT VERSION 5.0

IC646MPP101 Logic Developer - PLC Professional w/Programming Cable

MTR-1337-N-A-E-S Stepping Motor Nema34, Parallel Wdg, Splashproof

QPK3D200L2P 6 inch Monochrome/ TCP Label/ 24VDC/ UL/ cUL/ CE/ UL1604

20BC037A3AYYADC0 PowerFlex 700 AC Drive 20B

20F11NC104AA0NNNNN PowerFlex 753 AC Packaged Drive

22-HIM-H30 PowerFlex Cable Kit

2711P-RGT15 PV Plus 1500 Touch Antiglare Overlay

280S-PWRM22A-M1 ArmorConnect 3-PH Power Media drop cable

C200HW-CLK21 C200HW controller b單元

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變送器 3RS10002CD20

1497-A-BASX-0-N Control Circuit Transber

1585J-M8UBJM-10 RJ45 Ethernet Media

1761-L16BBB MicroLogix 1000 16 Point Controller

188-K3B630 Miniature Circuit Breaker 63 A

194L-E20-3253 20A 194L Load Switch

2090-CPBM6DF-16AA02 TL-Series 2m Power and Brake Cable

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IC647MDA159 View Development/Runtime 1500 I/O with USB Hardware key

IC675PTE101 Profibus Tee

IC697MDL940RR Relay Output, Signal, 2 Amp (16 Points)

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Operator Interface 2711-K3A5L1 PV300 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

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194E-FA20E-PD10-TN 194E Load switch

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2090-SCVP25-0 Kinetix 25-25m Fiber Optic Cable

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HMI-CCT-405 Backlight for the 12.1 inch Color TFT (QPLCxxE0000)

IC641VPS300 VersaPro Standard Edition - Windows Programming Software for Series 90 -30 and VersaMax PLCs

IC647IFPLDV00075K iFIX Plus SCADA 75 I/O Development (M1 Kit Part)

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FlexLogix System 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

PLC-5/1771 System D6200-6.4.6RU PLC5 PROG. SW CONFIG.& MAINTENANCE MNL (RUSSIAN)

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MTR-3T23-G-R-B-M-S MTR series metric servo motor with resolver and brake and shaft seal

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1747-C10 SLC Replacement Cable

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194E-A40-1753 40 A 194E Load switch

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20AC060C3AYNANC0 PowerFlex 70 AC Drive 60 A at 30 kW 20A

GC646MDA150 Proficy GlobalCare Complete for View Development /Runtime 150 I/O

HE693ADC816 Discontinued Part. Check with GE IP on migration path.

IC600PM541RR CPU/DPU Power Supply, 24Vdc

IC647HSTESEO20000KM eSignature Option for Historian - Enterprise Server 20,000,000 Points (M4 Key)

IC655MDL512RR 12-24Vac/dc Input, Positive Logic (32 points)

IC694MDL310 Output module, 120 VAC 0.5 amps 12 points.

IC756SDV010J-99 DV Draw Development on Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1500/1769 System 1769-OB8 1769 8 POINT HIGH POWER 24VDC OUTPUT MODULE

PLC-5/1771 System 1785-TR10BT AUI TO TW PAIR ENET TRANS

Distributed I/O 1794-TBNK CONFORMALLY COATED, NEMA TERMINAL BASE

Communications D1784-6.5.22 1784-KTX COMMUNICATION INTERFACE CARD USER MANUAL

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9450-SX Protocol Converter. 3 Serial & 1 Bidirect Parallel Port

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IC697VRD008 RTD/Strain Bridge Module. Supports 8 channels of 100 ohm platinum RTD or +/-30mV & +/-100mV voltage bs. 12bits plus sign. Module has a removable terminal strip, no cable required

MTR-1337-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof Seal

ZA06B-0064-B503#0100 B4/4000HVis High Voltage Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD180A0AYNANC0 PowerFlex 700 AC Drive 20B

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25-COMM-E2P PowerFlex 520 Dual Port Ethernet Adaptor

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294E-FD4P2P-G1-3-SB Variable Frequency Drive

D4D-2120N 觸點:1開/1閉,6A 250VAC機械壽命:1500萬次?撞壓式 ，停產，用D4NA-4122

1492-SPM3C020-N MCB Supplementary Protector 2 A

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數(shù)字量輸入模塊 6ES7 221-1BH32-0XB0 SM 1221 DI 16x24 V DC

150-FPP25B SMC Flex Repair Part

1734-OB4 POINT I/O 4 Point Digital Output Module

1783-HMS8S4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-C23 E300/E200 30 Amp Sensing Module

20-750-FLNG1-F2 PowerFlex 750 NEMA 1 Flange Adaptor Kit

2090-CPWM7DF-14AA30 MP-Series 30m SpeedTec Standard Cable

2098-DSD-HV030-SE Ultra 3000 3kW with SERCOS Servo Drive

GA646PCMS01 GlobalCare Assist for Change Management Electronic Signature Module (Single)

GFZ-0087 Series 90-70 and Genius Bus Controller Troubleshooting Pocket Guide

IC5000P256RM PanelPC 256MB RAM Option

IC647HITC HIT:Hitachi S10

IC647SI5M SI5:Siemens SI5

IC693MDL655 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts)

IC756HDV000J-99 DV Development - HP/UX Op Sys, Japanese, Version 9.9

MSI-S95 S95 XML Interface

PLC-5/1771 System 1771-IBN HIGH-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1790D-TN4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE, TERM BLOCK

Communications 1784-CP15 CABLE ASSY, 10 FT/3.2 M

Operator Interface 2727-RY1 MOBILEVIEW STYLUS WITH TETHER (5 PACK)

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Support 9515-RSCHM200R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM200ENE

EtherNet/IP Products 2706-PENETM ETHERNET/IP COMMUNICATION MODULE FOR 2706-P4X

RSI Software Products 9301-2SE3400ZHE RSVIEW32 RUNTIME 32K (CHINESE)

RSI Software Products 9515-RSMSVRENE RSMACC SERVER AND RSMACC CLIENT ACTIVATION

Motion Control 1326AB-B520E-M2K5L MOTOR,SERVO,460V,13.0NM,3000RPM,MULTI,BRK,IP67

4161-4-24-.8 BCD To 7 SEG Display . 4 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-C120 CABLE GE FANUC 90/30 CPU 351/352/363, RJ11 Serial Port

IC693CBL312 Cable, I/O Expansion, 0.15 Meters, Shielded

QSI2D100L2P QUICKSTART KIT 10.5" MONO LCD

TRM-21006664 7point screw terminal connector for 4.3/5/7.2 amp S2K controller extended digital I/O

20BC8P7A0AYNAND0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF046JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E019N104 PowerFlex 40- 11 kW (15 HP) AC Drive

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284E-FVD7P6Z-25-CR-3 EtherNet Variable Frequency Drive

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通用型變頻器 6SE6 430-2UD31-5CA0 "15 KW,185 x 245 x 195"

電機啟動器 3VU13401MN00

150-C16FBD-8L Encl. SMC-3 16 A Smart Motor Controller

1608P-100A380V4E 100 A Pro DySC Sag Corrector

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194R-R2M 194R Extended Length Operating Shaft

2090-CPBM7E7-08AF01 1 m Length SpeedTec Extension Cable

2090-XXTPMP-16S07 MP-Series 7 m Length Power Cable

CP3B-0WPB-0070-AZ Power cable for B8/3000is motor. 7 meters

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IC200UEO016 VersaMax Micro Expansion 16 point (16) 24VDC Source ESCP Outputs, 24VDC Power Supply (includes IC200CBL501)

IC647ABS001 PA Batch Analysis Server

IC647PBBDF0 PPS Boiler Bookshelf - Dual Fuel

IC693CBL301 Rack Expansion Cable, I/O Expansion, 2 Meters

IC754ACC06GASE Gasket for 6-Inch Euro QP-View & Control

IMC-313P-X-D 3 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-APSMAN SLC 500 APS MANUAL SET

Open Automation Systems 1746-BAS BASIC MODULE FOR PROGRAMMABLE CONTROLLER

Application-specific products 1404-M605B-ENT 1404-M6 ETHERNET PM3000

Operator Interface 2711-K10G12L1 PV1000 GRAYSCALE KEY, PBUS & RS232 PRINT

Support 9301-2SE3300FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300FR

Support 9380-RSBVS SUPT RENEWAL CONTRACT FOR 9380RSBV

DeviceNet Products 1792D-CB18JP MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE3300ESU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-EP10U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 10

Motion Control MPL-B4530K-SK22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V

Motion Control 2090-XXLF-X330B AC LINE FILTER,ROXBURGH MIF330

GQPI2D101S2P 10.5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRA159 View 1500 Tag Runtime System

MTR-1N31-N-A-S-0 Replaced by MTR-1N31-I-N-A-S-0

QPM3D200B2P/B 6 inch Blue Monochrome Mini/ Blank Label/ 24VDC

20BC043A3AYNANC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND034AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF025-CL PowerFlex EMC Filter

2711P-RN0 PanelView Plus Communication Module

280S-RT35 ArmorStart Three-Phase Power Media

C200H-IA121 輸入單元, 8點, 100 -120 VAC

1492-PDLM2 Marking Strip

通訊處理器 6GK7443-1EX40-0XE0 CP443-1 高級以太網處理器，ISO，TCP/IP，UDP TCP，S7-通信

變送器 3RS10201DW10

1497-C-AXJK-0-N Control Circuit Transber

1585J-M8VBJM-1 RJ45 Ethernet Media

1761-NET-ENI MicroLogix and SLC Communication Adaptor

188-K3C080 Miniature Circuit Breaker 8 A

194L-E40-1756 40 A 194L Load Switch