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只有了解設(shè)備當前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。

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IC647IFPRDV00150C iFIX Profsnl SCADA 150 I/O Development (M1Component Part)

IC660SLA020 Red Safety Label Kit for IC660BBA020 Genius Blocks

IC697BEM761RR Series 90-70 I/O Interface (Used with Series Six Plus PLC)

IC800BIK020 BSVM1-20i Beta i 20 amp amplifier kit

ControlLogix/1756 System 1756-L60M03SE LOGIX5560M03SE WITH SERCOS 3-AXIS 750KBYTES MEMORY

Industrial Computers 6182H-7BRH4B VVCE 700, KEY/TOUCH, STD MEM, ENET, AC

Process Control 9323-LOOP02ENE RSLOOP OPTIMIZER WTH RSLX

Operator Interface 2711P-K15C15D2 PV PLUS 1500, KEYPAD, CNET, DC PS, EXT MEM

Support 9352-WAB300R SUPT REINSTATEMENT CONTRACT FOR 9352WAB300

Support 6723-PFPS SUPPORT RENEWAL CONTRACT FOR 6723-PFP

Support F5250-LP1 FIRMWARE UPGRADE FOR 5250-LP1 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2353 RSVIEW32 WORKS 5K WITH RSLINX

RSI Software Products 9351-SLRS INTERCHANGE FOR SOLARIS

RSI Software Products 9399-WINIGES INSTAL'ION GUIDE FOR WINDOWS-BASED PROD. (SPANISH)

Motion Control 8720MC-RPS065BM-HV1 MASTER RPS WITH VARISTOR AND HARMONIC FILTER

BC646MRE300 Logic PC & View Runtime (HRT) 300 I/O

IC300THM100 4 channel Thermocouple Inputs (J, K, T, E), 18 bit

IC754VKL12CTD Starter Kit, 12 TFT View Loaded, 24VDC" (IC754VSL12CTD, IC646VSCEMK, HMI-CAB-ETH and 510-1000-041)

MTR-3T57-H-R-B-M-0RR Servo Motor Metric 24V Brake

20AD011A0AYNANG1 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC037A3EYNACANE PowerFlex 700S AC Drive 20D

20G1ANC302AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-A011N114 PowerFlex 527 2.2kW (3Hp) AC Drive

280-M35F-M1 ArmorConnect M35 Female Receptacle

FR-F740-30K 43.4KVA 57A 30KW 3相AC380V/50Hz/60Hz

1492-LG6 IEC Term Blck 8.1x65x38mm Spr Clp

1494G-BF3N-420 NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44366BC35

ET 200SP 6ES7132-6BD20-0BA0 DO 4x24VDC/2A 標準型，基座單元類型 A0

1585D-E4UBDE-30 1585D Ethernet Media Patchcord

1753-PCS-PARM GuardPLC RSLogix Guard PLUS PAR MED S/W

1794-IE8XOE4 Flex 8 Input 4 Output Analog Module

194E-AA63E-P11-TN 194E Load switch

2080-LC30-48QBB Micro830 48 I/O Controller

2090-CSWM1DF-18AA08 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYYAEC0 PowerFlex 70 AC Drive 20A

GC646MQP010 Proficy GlobalCare Complete for View for QuickPanel - 10 Pack

HE693RTD666 Discontinued Part. Check with GE IP on migration path.

IC610MDL106RR 24Vdc Sink Input, D Connector, with LEDs (16 points)

IC647HSTSS1000KM Historian Standard Server 1,000,000 Points (M4 Key)

IC660BBD023 Block 24Vdc Sink I/O 16 Circuits, 2/3 Wire Sensor Compatible

IC694PWR331CA Conbal Coated Power Supply 24VDC, added capacity

IC756WDN009J-99 DV Development Sys VB, Java, C++, C, Japanese, Version 9.9

CompactLogix System 1769-L31 COMPACTLOGIX DUAL SERIAL PROCESSOR, 512K

PLC-5/1771 System 1771-P6S1 POWER SUPPLY,SLOT(ONE SLOT), 8A,220V AC

Distributed I/O 1798-ADN FLEXARMOR DEVICENET ADAPTER

Operator Interface 2711P-K6C1A PV PLUS 600 COLOR, KEYPAD, SRIO, AC PS

Support 9323-PI300DUR UPGRADE: OUT-SUPT: 6200-5250 BOTH TO AI-5250 BOTH

Support 9358-PBA03R SUPT REINSTATEMENT CONTRACT FOR 9358PBA03ENE

Support F1774-KA FIRMWARE UPGRADE FOR 1774-KA COMMUNICATION MODULE

RSI Software Products 9324-RLD700NXENE RSLOGIX 5000 PRO EDITION, ENGLISH

RSI Software Products 9305-RSVADFVCJPE RSVIEW32 ACTIVEDISPLAYFLOATINGVIEWCLIENT(JAPANESE)

RSI Software Products 9301-PCI2000PFB APPLICOM PCI2000PFB PROFIBUS DP SERIAL INTERFACE

Motion Control 2094-PR1 POWER RAIL, 230V OR 460V, 1 AXIS

A06B-6050-K120 Connector Kit, B0.5 Motor Encoder