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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點模仿設(shè)備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。

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1497-G-BASX-3-N Control Circuit Transber

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194E-A25-1753-6A 25 A 194E Load switch

194L-G3195 194L 57 mm Plastic Operating Shaft

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GFK-0828 Series 90-30 Diagnostic System User's Manual

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1788-EN2PAR 1788 Red ENet/IP to ProfibusPA Link Dev

193S-EEUE E1 Plus 18-90 A IEC Overload Relay

20-PP01068 INTERNAL FAN 80X80X32 FR9

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22F-D018N114 PowerFlex 4M- 7.5 kW (10 HP) AC Drive

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294D-FD2P5Z-G1-3 Variable Frequency Drive

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1492-SPM3B030 MCB Supplementary Protector 3 A

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150-F43NBR SMC Flex Smart Motor Controller

1734-ADN POINT I/O DeviceNet Network Adaptor

1783-BMS06SGA Stratix 5700 6 Port Managed Switch

193-EF2BZJ Solid State 160-400 A Overload Relay

20-750-BUS5-F10 PF755 FR10,IP00,DC IN,INPUT TERMINATION

2090-CPWM7DF-10AF02 MP-Series 2 m Length Power Cable

2097-V33PR6-LM Kinetix 350 3.0kW Servo Drive

ET-GT-5ES-5ST 3 RJ45 Ports, 2 Singlemode Fiber Port Ethernet Switch

GFK-2058 VMIC - Analog Output User's Manual - IC697VAL301

IC220MDL721 OUTPUT, 24VDC POSITIVE LOGIC 2.0A, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC020 DataMart 20 Reporting Clients

IC647RAMM RAM:Reliance Electric Auto-Max

IC693MDL310RR 120 Vac Output, 05 Amp (12 Points)

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MSI-PROD-2 Product Management Clients 2 Pack

PLC-5/1771 System 1771-DBMEM2 1771-DB/B EEPROM MEMORY MODULE - 32 K BYTES

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HE693THM665 6 channel thermocouple b module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 50Hz filtering.

IC670MDL930 Relay 2A 8 Pt. 6 Form A/2 Form C Isolated

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STXPBS132 STXi Profibus with 24VDC source (Negative Logic) b, 32 points, expandable to 8 additional modules.

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140DDO35310 Quantum 開關(guān)量DC輸出,32點,24VDC,4組隔離,0.5A/點,

284E-FVD1P4Z-10-RR-3 EtherNet Variable Frequency Drive

E32-TC200 光纖檢測距離290mm對射型

1492-SPM1B150 MCB Supplementary Protector 15 A

直流電源 6EP1332-2BA00 120/230VAC 輸入，24VDC/3.8A 輸出

6ES72881ST400AA0

1497D-A13-M14-0-N Gen Purpose Transber

1606-XLSCAP24-6 XLS Buffer Module

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