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BC646MDA159現(xiàn)貨 in stock! 歡迎來電咨詢~??！

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺，可實(shí)現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實(shí)時趨勢，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實(shí)現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實(shí)時趨勢曲線、歷史趨勢曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹

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Support 9358-CTDMENR SUPT REINSTATEMENT CONTRACT FOR 9358CTDMEN

Support F1771-QDCSERC FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE

RSI Software Products 9324-RLD2U3DEE RSLOGIX 5000 MINI TO STD UP, DEU

RSI Software Products 9304-WRM300D WINTELLIGENT RECIPE

RSI Software Products 9358-PLTM2400U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 50 WORKCELL

Motion Control 8720SM-045S5NAS1 45 KW/93 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC

9650-128 Mini Protocol Converter . 128K Memory

IC200TBM005 I/O AUXILIARY SPRING CLAMP STYLE

IC698ACC701 Lithium Battery pack

MTR-1337-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

ZA06B-0075-B403 SVMR BiS 8/3K 128K-A ST BK

20BD180A3ANNANC1 PowerFlex 700 AC Drive 20B

20G11RC2P1AA0NNNNN PowerFlex 755 AC Packaged Drive

25-EMC1-FB PowerFlex 520 Frame B EMC Plate

140XTS00209 Quantum CABLEFAST電纜, 帶 QUANTUM I/O 端子, 2.7M

294E-FD4P2P-G2-3-SB Variable Frequency Drive

D4NA-4122 觸點(diǎn):1開/1閉,10A 250VAC機(jī)械壽命:1000萬次 滾珠擺桿型（金屬擺桿、樹脂滾珠）

1492-SPM3C040 MCB Supplementary Protector 4 A

軟啟動器 3RW40362BB04

數(shù)字量輸出模 6ES7 222-1HH32-0XB0 SM1222DQ 16 x RLY

150-FPP361B SMC Flex Renewal Part

1734-OB8E POINT I/O 8 Point Digital Output Module

1783-HMS8T4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-P E300/E200 30 Amp Sensing Module

20-750-FLNG1-F5 PowerFlex 750 NEMA 1 Flange Adaptor Kit

2090-CPWM7DF-14AA90 MP-Series 90m SpeedTec Standard Cable

2098-DSD-HV050 Ultra 3000 Servo Drive

GA646PCMS1C GlobalCare Assist for Change Management Electronic Signature Module 100 Pack

GP-0602NT-F1 GagePort LVDT NT (Full Bridge F1 Blocks)

IC5002CAC0000 12in Inbligence PanelClient H/W Only

IC647HSTAE10000KM Alarm and Events Option for Historian - Standard Server 10,000,000 Points (M4 Key)

IC647SI7M SI7:Siemens SIMATIC S7

IC693MDL655LT 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts) (LT)

IC756HDV000K-98 DV Development - HP/UX Op Sys, Korean, Version 9.8

MSI-SDK SDK Connections

PLC-5/1771 System 1771-IC INPUT MODULE, 48V DC, 8 INPUT

Distributed I/O 1790P-T4T0 PROFIBUS,4 INPUT THERMOCOUPLE BASE, TERMINAL BLOCK

Communications 1784-CP2 CABLE ASSY, 10 FT/3.20 M, 1784-KTP, -KT, -KT2, -KL

Operator Interface 2727-T7P30D1FEU MOBILEVIEW TABLET T750 - EUROPEAN

Support 9305-RSVADFVCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCJP

Support 9515-RSCHM500R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM500ENE

EtherNet/IP Products 2711-B5A20 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE3400ZHU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (ZH)

RSI Software Products 9515-RSNHS025ENE RSMACC NETWORK HEALTH FOR 25 NETWORKS

Motion Control 1326AB-B520E-S2K5L MOTOR,SERVO,460V,13.0NM,3000RPM,SINGL,BRK,IP67

4161-4-24-+/- BCD To 7 SEG Display . 3 Numeric Digits & 1 +/- Digit, 24VDC. Dust Seal

HMI-CAB-C58-2 CABLE AEG MODICON SLOT PR

IC693CBL314 Cable, I/O Expansion, 15 Meters, Shielded

QSI31200E2P QUICKSTART KIT 9" EL

TRM-21006666 14 point connector for S2K digital I/O connector TB2

20BC8P7A0NYNACC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF050JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E1P7F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

140ACO13000C Quantum 模擬量輸出, 8通道, 高密度, CC

284E-FVD7P6Z-25-CR-OC EtherNet Variable Frequency Drive

E2E-X5MF1 5mm,非屏蔽電感式,三線,常開200mA PNP 電源:10-30VDC圓M12

1492-SPM1C150-N MCB Supplementary Protector 15 A

通用型變頻器 6SE6 430-2UD33-0DB0 "30 KW,275 x 520 x 245"

電機(jī)啟動器 3VU13401NJ00

150-C16NCD SMC-3 16A Smart Motor Controller

1608P-100A400V4S 100 A Pro DySC Sag Corrector

1769-SDN CompactLogix DeviceNet Scanner Module

193-CB1 Configuration Terminal Accessory

194R-R4 Operating Shaft

2090-CPBM7E7-08AF04 4 m Length SpeedTec Extension Cable

2090-XXTPMP-16S15 MP-Series 15 m Length Power Cable

CP3I-0WEB-0140-AZ Shielded motor power cable for B8HVis/B12Hvis/A8HVis/A12HVis motors (straight connector). 14 meters

GF-905692 Connecting FlashCable to Mitutoyo Angled Connection (RIGHT).

IC200UER008 VersaMax Micro Expansion 8 Output Expansion (8) Relay Outputs, 24VDC Power Supply (includes IC200CBL501)

IC647ACV103 9 to 25 Pin Convertor Connector (use XT cables on PS/2 class computers )

IC647PCL000 Proficy Process Systems Standard Edition 5000+ I/O with CIMPLICITY

IC693CBL304 Cable, Port Expansion, Used With PCM300

IC754ACC08MNT Mounting Clips (6) & PWR Connector 8in

IMC-313X-X-DRR IMC-D Series Servo Motor Controller, 3 Amp

SLC/1746 System 9399-CCAUG CONTROLGUARDIAN ARCHIVER5 USERS GUIDE

Open Automation Systems 1789-STRT1 SOFTLOGIX 5800 STARTER KIT ENGLISH

Application-specific products 1404-M805A-000-02 MASTER MODULE-PQ-120/240V P/S-CLASS 0.2

Operator Interface 2711-K10G15 PV1000 GRAYSCALE KEY, CNET & RS232 PRINT

Support 9301-2SE3300ITS SUPT RENEWAL CONTRACT FOR 93012SE3300IT

Support 9381-P15KENR SUPT REINSTATEMENT CONTRACT FOR 9381P15KEN

DeviceNet Products 1792D-CB23 MAXUM CABLE BASE WITH 17 PIN M23 CONNECTORS

RSI Software Products 9301-2SE3300FRU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (FR)

RSI Software Products 9358-EP30U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 30

Motion Control MPL-B4540F-MJ24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,460V,BRK,13KG