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我國工業(yè)機器人與金屬成形機床集成應用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領域?qū)儆谛屡d行業(yè)，相關應用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應包括調(diào)整設備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯(lián)絡機制，并在機制中建立必要的技術標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關人才的專業(yè)知識與技能水平。

上億庫存，國內(nèi)外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

PLC-5/1771 System 1785-L30B PLC-5/30 CONTROLLER, 32K WORD SRAM

Industrial Computers 6182H-12BEH15B VVCE 1250, KEY/TOUCH, EXT MEM, CNET, AC

Application-specific products 6556-SCBM SLC PROGRAMMABLE PRESS CONTROL KIT

Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

Support 9301-2SE3200FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200FR

Support 9358-HSTS2200R SUPT REINSTATEMENT CONTRACT FOR 9358HSTS2200

Support 9392-CDRSESU UPGRADE TO ENGLISH/SPANISH BUNDLE

DeviceNet Products 1790D-4R0 DNET LDX, 4 INPUT RTD BSE,D-SHELL CONN

RSI Software Products 9301-2SE2300FRU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB250DEU3 RSV SE STATION 250- SE SRV 250 DISP+CLIENT(GERMAN)

RSI Software Products 9399-L3MAN PLC-3 A.I. SERIES MANUAL

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IC300ETN100 SmartStack Ethernet card. 10baseT connection

IC752PWS001 Mature. Datapanel 320T Power Supply Mounting Bracket

MTR-3S65-H-R-0-E-SRR Servo Motor with Seal

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20C-DO1 PowerFlex 700H Control Output Board

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25A-D013N114 PowerFlex 523 5.5kW (7.5Hp) AC Drive

2711P-T15C4D8 PanelView Plus Terminal

6SE6440-2UC21-1BA1 1.1KW

1492-JKD3 2.5 mm Knife Disconnect Terminal Block

1492-WM4-BL IEC Term Blck 8x47.6x41mm Screw

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1585-C4EB-S600 Ethernet Cable Spool PVC Red 600m

1746-OA16 SLC 16 Point Output Module

1788-EN2FFR 1788 Red ENet/IP to FF Linking Device

193S-EETD E1 Plus 9-45 Amp IEC Overload Relay

20-PP01065 POWER CABLE CONN S, FRAME 9

2090-CSBM1DF-14AF30 Kinetix Cable Single DSL 2090-Series

20AC030A0NYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8456-SW-CF MTL8000 Configurator Software (Software only)

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IC756RRT000 DataViews Runtime for Unix

MicroLogix 1200 System 1762-OW8 8 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QB LINEAR HYDRAULIC POSITIONING MODULE

Distributed I/O 1794-OB8 24 VDC OUTPUT 8 POINTS

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Support F1771-ASBSERE FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL53U7ENR RSLOGIX 5 STD TO PRO UPGRADE, EXP SUP >90D

RSI Software Products 9301-2SE350FRU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 32K TAG

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IC697ACC900 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long

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22F-D018N104 PowerFlex 4M- 7.5 kW (10 HP) AC Drive

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294D-FD2P5Z-G1-3 Variable Frequency Drive

S8JC-03512 NEW 220VAC，容量： 35W輸出 12V ?2.9A

1492-SPM3B030 MCB Supplementary Protector 3 A

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2097-V33PR6-LM Kinetix 350 3.0kW Servo Drive

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IC647RAMM RAM:Reliance Electric Auto-Max

IC693MDL310RR 120 Vac Output, 05 Amp (12 Points)

IC756CDV001K-97 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.7

MSI-PROD-2 Product Management Clients 2 Pack

PLC-5/1771 System 1771-DBMEM2 1771-DB/B EEPROM MEMORY MODULE - 32 K BYTES

Distributed I/O 1790-0V16X LDX I/O, 24 VDC, 16 SINK OUT EXPANSION, D-SHELL

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Operator Interface 2711E-NKSW2 REPLACEMENT RUN/PROGRAM SWITCH

Support 9304-WVR300R SUPT REINSTATEMENT CONTRACT FOR 9304WVR300

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DeviceNet Products 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (DE)

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22B-B8P0H204 PowerFlex 40 1.5 kW (2 Hp) AC Drive

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190E-ANEJ2-CB25X 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYS1 194R Disconnect Switch

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CBL-3T-RD-20 Resolver cable for MTR-3T series servo motors. 20 feet

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Operator Interface 2711-K6C8 PV600 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE2500S SUPT RENEWAL CONTRACT FOR 93012SE2500

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RSI Software Products 9301-2SE3200ESU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-BPC60U2R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 10 TO 60

Motion Control MPL-B430P-RK24AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,BRK

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1585J-M8PBJM-6 RJ45 Ethernet Media

1760-MM3 PicoGFX Memory Module

188-K2D250 Miniature Circuit Breaker 25 A

194L-E12-3503 12A 194L Load Switch

2090-CPBM4DF-10AF15 MP-Series 15 m Length Cable

2090-XXLF-TC365 Kinetix Drives Line Filter

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GC647IPWRTS3CLNSCSPTM iPower Option - 3 TS Client Support on SCADA Server Globalcare Complete part

IC200ETM001 EXPANSION TRANSMITTER, includes IC200ACC201 termination plug.

IC646NGU000 Gage Port Mitutoyo Communications

IC647ITMC ITM:Intermec Barcode Readers

IC670MDL644RR 24VDC Pos/Neg Logic Fast Input 16 pt. Grouped

IC697MDL350RR 120 Vac Output, 05 Amp (32 Points)

IC800SLCPV050 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PA75 85-265V AC POWER SUPPLY (5V @ 13 AMP)

Industrial Computers 6182H-12TEH6B VVCE 1250, TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-PFBUPG002 PROFIBUS LIC UPG 2 IOMS

Operator Interface 2711P-RW2 PV PLUS INTERNAL CF W/ OS & ME, 128 MB

Support 9357-DNETMDU3S SUPT RENEWAL CONTRACT FOR 9357DNETMDU3E

Support 9363-PORTALR SUPT REINSTATEMENT CONTRACT FOR 9363PORTAL

ControlNet Products 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

RSI Software Products 9301-2SE2403ZHE RSVIEW32 WORKS 32K WITH RSLINX (CHINESE)

RSI Software Products 9358-B10UB1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 10 UNT TO BUNDLE

Motion Control MPL-A430H-MK24AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFBY-S03 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,3M

CBL-14-ED-20 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Splashproof Stepping Motors to IMC-D or S2K, 20 Ft.

IC610MDL126RR 115Vac Isolated Input (4 points)

IC800SLA2502 2500W, 230VAC SL Series Amplifier

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2711-NMCC PanelView Accessory

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3G3JV-A2007 2.7KVA 5.0A 0.75KW 三相AC200-240V/50HZ/60HZ

1492-MCAA230 30 A UL489 Miniature Circuit Breaker

1494U-LC36 1494U 30A-60A Copper Lugs

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1585D-M4UBDM-60 1585D Ethernet Media Patchcord

1756-IV16 ControlLogix 16 Pt 12/24V DC D/I Module

1797-PS1N FlexEx Power Supply

194E-E63-1753-6A 63 A 194E Load switch

2090-CFBM6DD-CCAA07 TL-Series 7m Feedback Cable

2090-SCEP1-0 Kinetix 1-1m Fiber Optic Cable

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IC641SWP061 Series 90 PCM Development Software (PCOP)

IC647IFCLNTSRO005C iFIX iClientTS Read Only 5 PK (M1Component Part)

IC660EBA106 Electronic Assembly for IC660BBA106

IC695PSD040 RX3i 24VDC power supply, 40 watts.

IC756WRE099E-23 DataViews Runtime for Windows 50-99, Per User, English, Version 2.3

FlexLogix System 1794-OA8K CONFORMAL COATED, 85-132V AC OUTPUT MODULE, 16 PT

PLC-5/1771 System D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

Process Control 1757-PLXSIFS PLX BRISTOL BABCOCK RTU QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15D1 PV PLUS 1000, KEYPAD, CNET, DC PS, STD MEM

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Support 2706-ND1R SUPT REINSTATEMENT CONTRACT FOR 2706ND1

Support F1785-L40C15SERD FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300PTU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSCRAJPE RSVIEW SE VIEW CLIENT (JAPANESE)

RSI Software Products 9399-PWRGR RSPOWER GETTING RESULTS GUIDE

Motion Control 2098-DSD-HV220-SE HIGH VOLTAGE DRIVE, 47A/94A, ULTRA3000 W/SERCOS

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IC300MIX963 emperature Controller I/O Board. 4 temperature bs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP).

IC752SKT006 Mature, order QuickPanel instead. DataPanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6127-H105 Alpha SVM1-80HVi high voltage (400/460 VAC) 80 amp servo amplifier with FSSB fiber optic interface for the PMM335 PACMotion or DSM324i motion modules.

20CC500H0ANNBNA0 PowerFlex 700H AC Drive 500 A 250 kW 20C

20G1ABF415JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D4P0N104 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T6C21D8S-B PanelView Plus 7 Graphic Terminal

6SE6440-2UD31-1CA1 11KW

1492-L16 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16RF Connection Products

軟啟動器 3RW44243BC35

通信模塊 6GK7 542-1AX00-0XE0 CM 1542-1；RJ45，PROFINET 通訊模塊

1585-C8EB-S300 Cable Spool Ethernet Media

1746-P2 SLC Rack Mounting Power Supply

1790-8BV8BX CompactBlock LDX 16 Expansion Block

194E-A100-1753-6N 100 A 194E Load switch

20-PP10008 WIRE HARNESS,LARGE,FR10,PF700H,PF700S

2090-CSBM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC-8588-SW-FT Fault Tolerant Ethernet Application for Redundant Host Computers

HE300IBS100 Interbus-S interface board for AF300E$ drives.