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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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2711-NMCC PanelView Accessory

280-PWRM22H-M4 ArmorStart Three-Phase Power Media

3G3JV-A2007 2.7KVA 5.0A 0.75KW 三相AC200-240V/50HZ/60HZ

1492-MCAA230 30 A UL489 Miniature Circuit Breaker

1494U-LC36 1494U 30A-60A Copper Lugs

軟啟動(dòng)器 3RW44552BC46

Safety Advanced V14 6ES7833-1FB14-0YA5 STEP 7 Safety Basic V14 SP1

1585D-M4UBDM-60 1585D Ethernet Media Patchcord

1756-IV16 ControlLogix 16 Pt 12/24V DC D/I Module

1797-PS1N FlexEx Power Supply

194E-E63-1753-6A 63 A 194E Load switch

2090-CFBM6DD-CCAA07 TL-Series 7m Feedback Cable

2090-SCEP1-0 Kinetix 1-1m Fiber Optic Cable

BC646MDG001 GE FANUC SRTP OPC Server with Proficy GlobalCare Complete

GC647ADC005 GC Dashboard Client 5 Pak

HMI-CAB-C52 CABLE IBM AT 9 PIN COMM P

IC641SWP061 Series 90 PCM Development Software (PCOP)

IC647IFCLNTSRO005C iFIX iClientTS Read Only 5 PK (M1Component Part)

IC660EBA106 Electronic Assembly for IC660BBA106

IC695PSD040 RX3i 24VDC power supply, 40 watts.

IC756WRE099E-23 DataViews Runtime for Windows 50-99, Per User, English, Version 2.3

FlexLogix System 1794-OA8K CONFORMAL COATED, 85-132V AC OUTPUT MODULE, 16 PT

PLC-5/1771 System D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

Process Control 1757-PLXSIFS PLX BRISTOL BABCOCK RTU QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15D1 PV PLUS 1000, KEYPAD, CNET, DC PS, STD MEM

Support 9310-WE5200S SUPT RENEWAL CONTRACT FOR 9310WE5200

Support 2706-ND1R SUPT REINSTATEMENT CONTRACT FOR 2706ND1

Support F1785-L40C15SERD FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300PTU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSCRAJPE RSVIEW SE VIEW CLIENT (JAPANESE)

RSI Software Products 9399-PWRGR RSPOWER GETTING RESULTS GUIDE

Motion Control 2098-DSD-HV220-SE HIGH VOLTAGE DRIVE, 47A/94A, ULTRA3000 W/SERCOS

BC646MDC159 Logic Developer - PC & View Development/Runtime I/O

IC300MIX963 emperature Controller I/O Board. 4 temperature bs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP).

IC752SKT006 Mature, order QuickPanel instead. DataPanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6127-H105 Alpha SVM1-80HVi high voltage (400/460 VAC) 80 amp servo amplifier with FSSB fiber optic interface for the PMM335 PACMotion or DSM324i motion modules.

20CC500H0ANNBNA0 PowerFlex 700H AC Drive 500 A 250 kW 20C

20G1ABF415JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D4P0N104 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T6C21D8S-B PanelView Plus 7 Graphic Terminal

6SE6440-2UD31-1CA1 11KW

1492-L16 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16RF Connection Products

軟啟動(dòng)器 3RW44243BC35

通信模塊 6GK7 542-1AX00-0XE0 CM 1542-1；RJ45，PROFINET 通訊模塊

1585-C8EB-S300 Cable Spool Ethernet Media

1746-P2 SLC Rack Mounting Power Supply

1790-8BV8BX CompactBlock LDX 16 Expansion Block

194E-A100-1753-6N 100 A 194E Load switch

20-PP10008 WIRE HARNESS,LARGE,FR10,PF700H,PF700S

2090-CSBM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC-8588-SW-FT Fault Tolerant Ethernet Application for Redundant Host Computers

HE300IBS100 Interbus-S interface board for AF300E$ drives.