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A16B-1211-0600,

A16B-1211-0600

　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類(lèi)型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開(kāi)機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開(kāi)關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開(kāi)關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開(kāi)關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫(xiě)調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹(shù)立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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IC200UEX222 28 point expansion. (16) 24VDC In, (12) 24VDC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC752CTD550 Display Station - 10.4" active matrix VGA (640x480) resistive touch screen, Pentium 133, 32M, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win NT

MTR-3N33-G-R-0-N-SRR Servo Motor Nema34 with Seal

ZA06B-0239-B500 Alpha 12/4000HVis servo motor with straight shaft with key and brake

20BD8P0A3AYNAND0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14ND077AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D024 PowerFlex 520 11kW (15Hp) Power Module

Safety Quantum系統(tǒng)

FRN1.5C1S-7C 3. 0KVA 8.0A 1.5KW 單相AC220V/50Hz/60Hz

1492-J4-RE 4 square mm Feed-Through Terminal Block

1492-SPM3D300-N MCB Supplementary Protector 30 A

軟啟動(dòng)器 3RW40556BB45

配件 6ES7 297-0AX30-0XA0 S7-1200 電池板

150-TC3 SMC-50 IEC Line Or Load Terminal Covers

1738-IV8M12 ArmorPoint 8 Point Digital Input Module

1784-PKTX Data Highway Plus PC Card

193-NCRID E1 Plus Remote Indication Display

20-750-PUB-IN1-EN PowerFlex 750 Series Install Publication

2090-CSBM1DE-14AF01 Kinetix Cable Single DSL 2090-Series

20AB6P8A0AYNNEC0 PowerFlex 70 AC Drive 6.8 A at 2 Hp 20A

GA647IFPRRN00300 GCA iFIX Profsnl SCADA 300 I/O Run

GP647IFESGRNUNLMT GCP iFIX Optn: ESig & ERec Unl I/O Run

IC600BF907RR 12Vdc Source Output Module (8 points)

IC647HSTCR1250KM Collector Redundancy Option for Historian - Standard Server 1,250,000 Points (M4 Key)

IC647TMS001 CIMPLCTY UPGRADE INTEL- NO COST

IC693PCM300LT Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. (LT)

IC756LDV010J-99 DV Draw Development on Inb/Linux RedHat Op Sys, Japanese, Version 9. 9

MicroLogix 1000/1761 System 1761-L16NWA MICROLOGIX 1000 16PT. WITH 24V AC INPUTS AC POWER

PLC-5/1771 System 1771-SIM 8 POINT DISCRETE INPUT/OUTPUT SIMULATOR MODULE

Distributed I/O 1792D-12BVT4D 12 SINK/SOURCE INPUTS, 4 SOURCING 0.5 AMP OUTPUTS

Communications 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

Operator Interface D1784-6.5.6 T35 PLANT FLOOR TERMINAL (1784-T35) USER'S MANUAL

Support 9356-PRO2500S SUPT RENEWAL CONTRACT FOR 9356PRO2500

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EtherNet/IP Products 9351-SLRS INTERCHANGE FOR SOLARIS

RSI Software Products 9301-2SE3500ITU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9356-PRO2500U5R UPGRADE: OUT-SUPT: RSSQL PROF.150 TO 70000 TAG

Motion Control N-5637-2-H00AA MOTOR,NEMA 56,37 LB-IN,4000 RPM

44A731240 CPU341 Upgrade Kit latest revision

IC200BAT005 Replacement Battery for OCS/RCS

IC694ACC300 INPUT SIMULATOR MODULE 16 POINTS

MSI-SDK-5-43 SDK Connections 5 Pack-43 .

VSPC32-ANLYST50 VisualSPC Analyst. 50 License Pack.

20BD027A3AYNAND0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11GC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B012H204 PowerFlex 40P 2.2 kW (3 Hp) AC Drive

490RIO0S411 Quantum CABLE INSTALLATION TOOL

290-G3-A1 Gland Kit, G3-A1 (Pkg of 5 Plt)

E69-C04B 連軸器 適用E6A2

1492-SPM2B070 MCB Supplementary Protector 7 A

軟啟動(dòng)器 3RW30132BB14

電機(jī)啟動(dòng)器 3VU16401MH00

150-CS1CX SMC-3 Repair Part

1715-TADIF16 1715 16 Pt Duplex A/I Termination Assy

1771-NIV 1771 Analog Module

193-EC5CD E3 Plus 5-25 A Overload Relay

198E-C0S1 Plastic IP66 and NEMA 4/4X/12K Enclosure

2090-CPWM4DF-16AF60 MP-Series 60 m Length Power Cable