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A16B-2203-0221現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~?。?

A16B-2203-0221,

A16B-2203-0221

　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過(guò)牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過(guò)程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來(lái)愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開(kāi)關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開(kāi)關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見(jiàn)該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開(kāi)關(guān)、接近開(kāi)關(guān)、鈕子開(kāi)關(guān)、撥盤開(kāi)關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開(kāi)車主要控制過(guò)程

　　(1) 按“油泵開(kāi)”按鈕SB7，使接觸器KM5吸合， 油泵開(kāi)指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開(kāi)”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開(kāi)快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下?tīng)拷z盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開(kāi)”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開(kāi)關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開(kāi)計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開(kāi)車過(guò)程結(jié)束，機(jī)器進(jìn)入正常紡絲。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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Operator Interface 2711-K5A8L3 PV550 MONOCHROME KEY, DH+ & RS232 PRINT

Support 9301-2SE2200FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE2200FR

Support ABTS-W100R ABT-SW100 PATHFINDER SW SUPPORT REINSTATEMENT

ControlNet Products 9399-CNETGR RSNETWORX FOR CONTROLNET GETTING RESULTS GUIDE

RSI Software Products 9301-2SE250DEU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-BERP02U1R UPGRADE: OUT-SUPT: RSBW BATCH ERP 1 TO 3 SERVER

Motion Control MPL-A560F-MJ22AA MOTOR,SERVO,26.8NM,3000RPM,MULTI,230V

Motion Control 2090-XXNPMP-16S09 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,9M

GC646MRC000 Proficy GlobalCare Complete for Logic PC & View Runtime 8,000 I/O""

IC641SWP057 Toolkit for DEC Alpha/VMS C Applications

IC800STI105S1 5 Amp S2K Series Stepper Amplifier/Controller, 115 VAC

PSPC-DC10/E Prof Shop Floor SPC DC 10 User w/ eSig

20BB2P2A0AYNBNC0 PowerFlex 700 AC Drive 20B

20DJ096A0ENNANANE PowerFlex 700S AC Drive 96 A 75 Hp 20D

2198-H015-ERS2 Kinetix 5500 12.5 Amp Servo Drive

2711P-K6M5D8 PanelView Plus 6 6 Gray Key DC RS232

280-PWRM35E-M4 ArmorStart Three-Phase Power Media

CP1W-ME05M 內(nèi)存盒

1492-MS8X12H11-20 Connection Products

光電隔離，40pin 前連接器"

行程開(kāi)關(guān) 3SE53220SB22

運(yùn)行版軟件 6AV2105-3FF04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 2048 PowerTags V14 Upgrade V11..V13 -> V14

1585J-M8CBJM-2 RJ45 Ethernet Media

1756-PH75 ControlLogix 125V DC Power Supply

188-K1D060-N 6 A Miniature Circuit Breaker

194E-Y25-1753-6G 25 A 194E Load switch

2090-CFBM7E7-CDAF09 MP-Series 9 m Length Feedback Cable

2090-UXNFBY-S02 Y-Series 2 m Length Feedback Cable

BC646TPR075 ProServer 75 I/O Runtime Sys with Proficy GlobalCare

GC647IFGLBLENBLRM iFIX WebSpace Server Enabler including 2 WebSpace Clients(GC Complete)

IC200CBL230 Cable I/O non-shielded 1 connectors 3.0M for connector-style carrier

IC646MPHS01 Logic Developer PDA Site Lisc Seat - 1 seat

IC647IFPRSR00300C iFIX Profsnl SCADA 300 I/O Server (M1Component Part)

IC660TBR111 Terminal Assembly for IC660BBR101, NO UL approval.

IC697CMM798RR Replacement Part, MAP 30 Controller, Broadband

IC800MCUB12310XD 175 oz-in NEMA 23 stepping Motorcube with Devicenet interface

ControlLogix/1756 System 1756-IV32 10-30 VDC SOURCING INPUT 32 PTS (36 PIN)

Industrial Computers 6182H-10BEH6D VVCE 1000, KEY/TOUCH, EXT MEM, RIO/DH, DC

Process Control 9358-PBPC30ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 30 UNITS

Operator Interface 2711P-RAT7 PVP700/VVCE700 TOUCH TO PV900 TOUCH ADAPTER

Support 9352-WSD100S SUPT RENEWAL CONTRACT FOR 9352WSD100

Support 9351-HPUSRTR SUPT REINSTATEMENT CONTRACT FOR 9351HPUSRT

ControlNet Products 1786-FS200 200 MICRON CABLE ASSEMBLY 200 METERS (656.2 FT)